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Silkscreen Circuit Board Manufacturer | Clear Marking, Reliable PCB Fabrication
Tuesday, May 26th, 2026

Choosing a silkscreen circuit board manufacturer is not only about printing white text on a green PCB. For engineers, buyers, and project managers, PCB silkscreen affects component identification, assembly efficiency, polarity recognition, inspection, testing, field maintenance, and brand presentation.

A clear silkscreen layer helps operators locate parts faster. It helps technicians read polarity marks without hesitation. It also makes revision numbers, logos, test points, warning symbols, and manufacturing codes easier to recognize during production and after delivery.

In this guide, we will explain what a silkscreen circuit board is, how PCB silkscreen printing works, what design mistakes should be avoided, how to evaluate a manufacturer, and why EBest Circuit can support custom PCB projects that require clear marking and reliable fabrication. For project review or quotation support, you can also send your Gerber files, BOM, and requirements to sales@bestpcbs.com.

Silkscreen Circuit Board Manufacturer

What Is a Silkscreen Circuit Board?

A silkscreen circuit board is a printed circuit board with a visible legend layer printed on the solder mask surface. This layer usually contains reference designators, component outlines, polarity symbols, pin-one marks, test point labels, warning icons, logos, part numbers, date codes, and revision information.

In PCB production, silkscreen is also called legend printing or nomenclature printing. Eurocircuits describes legend print, also known as silkscreen, as the process of applying text or patterns on top of the solder mask of a PCB. It is commonly used for component identification, polarity marks, serial numbers, repair functions, and logos.

For most boards, the silkscreen is printed on the component side. Some designs also use bottom-side silkscreen, especially when both sides contain components or when extra traceability information is needed. The color is usually white, but black, yellow, or other colors may be used depending on solder mask color and visual contrast.

A good silkscreen circuit board should be easy to read, properly aligned, resistant to normal handling, and free from markings printed over pads, vias, exposed copper, or component soldering areas.

Why Is Silkscreen Important in PCB Manufacturing?

Silkscreen looks simple, but it plays a practical role across the PCB manufacturing and assembly process.

It supports faster component placement.

  • Clear reference designators such as R12, C8, U3, D1, and J5 help operators and inspectors quickly match the PCB with the BOM, placement file, and assembly drawing.

It reduces polarity confusion.

  • Diodes, electrolytic capacitors, LEDs, connectors, ICs, and batteries often require clear orientation. A simple “+”, “-”, cathode mark, or pin-one dot can prevent assembly errors.
Silkscreen Circuit Board Manufacturer

It improves testing and troubleshooting.

  • Labels such as TP1, GND, 5V, RX, TX, SWDIO, and RESET make engineering debugging easier. During functional testing, technicians can identify test points without checking layout files repeatedly.

It helps with traceability.

  • Revision numbers, batch codes, date codes, and customer part numbers help teams manage product versions. This is useful for industrial control, medical electronics, automotive electronics, communication equipment, and other regulated or long-lifecycle applications.

It improves brand presentation.

  • A clean logo, product name, and board revision marking make the PCB look more professional, especially for demo units, evaluation boards, open-frame modules, and visible internal electronics.

Industry practice generally includes reference designators, polarity marks, pin-one indicators, component boundaries, logos, warning symbols, part numbers, revision numbers, and date codes as common PCB silkscreen markings.

How Does a Silkscreen Circuit Board Manufacturer Print PCB Markings?

A silkscreen circuit board manufacturer can use different printing methods depending on the project volume, board complexity, marking resolution, and production setup.

  • Screen printing is the traditional method. Ink is pushed through a prepared mesh screen onto the PCB surface. It is efficient for batch production and works well for standard text, symbols, and component legends.
Silkscreen Circuit Board Manufacturer
  • Liquid photo imaging, also called LPI legend, can support finer marking than traditional screen printing. It is often used when the design has dense components or small character sizes.
Silkscreen Circuit Board Manufacturer
  • Direct legend printing, also called inkjet printing, applies the legend digitally without a physical screen. This method can provide good flexibility for small batches, prototypes, serial numbers, QR-style markings, and variable data.
Silkscreen Circuit Board Manufacturer

After printing, the ink is cured so that it adheres to the solder mask. The manufacturer then checks alignment, legibility, ink coverage, and whether any marking affects solderability.

For customers, the most important point is not only the printing method. The real value is whether the manufacturer can review the Gerber data before production and identify risks such as text over pads, labels too close to component outlines, unreadable fonts, or poor contrast between ink and solder mask.

What Information Should Be Included on a PCB Silkscreen Layer?

A useful PCB silkscreen layer should contain information that helps assembly, inspection, testing, identification, and maintenance.

Common silkscreen content includes:

  • Reference designators: R1, C2, U5, L3, Q1
  • Component outlines and placement boundaries
  • Pin-one marks for ICs and connectors
  • Polarity marks for LEDs, diodes, capacitors, and power terminals
  • Test point labels such as TP1, GND, 3V3, 5V, SDA, SCL
  • Connector names such as USB, UART, CAN, IN, OUT
  • Switch positions such as ON/OFF, BOOT, RESET
  • Warning symbols for high voltage, ESD-sensitive areas, or hot surfaces
  • Product name, customer part number, board revision, and date code
  • Company logo or approved brand mark

However, more silkscreen is not always better. A readable board uses enough information without crowding the layout. Dense silkscreen can become hard to read when components are small, spacing is tight, or solder mask contrast is limited.

For production-quality PCB design, silkscreen should be treated as an engineering layer, not a decorative afterthought.

What Materials and Inks Are Used for PCB Silkscreen Printing?

PCB silkscreen ink is commonly a non-conductive epoxy-based ink. JLCPCB notes that silkscreen ink is specially formulated to be non-conductive, with black and white being common industry colors. (JLCPCB)

The ink must bond well to the solder mask surface and remain readable after normal handling, assembly, reflow exposure, cleaning, and inspection. For many standard FR4 PCBs, white legend on green solder mask is the most common combination because it provides high contrast and easy readability.

Other common combinations include:

Solder Mask ColorCommon Silkscreen ColorTypical Use
GreenWhiteStandard PCB fabrication
BlackWhite or grayConsumer electronics, premium-looking boards
WhiteBlackLED boards, lighting products, display modules
BlueWhitePrototypes, development boards
RedWhitePower modules, evaluation boards
Matte blackWhite or light grayHigh-end electronics, visible internal boards

Ink choice should match the solder mask color, application environment, readability requirement, and branding style. For LED, display, and optical products, the visual effect of solder mask and silkscreen may need extra review because reflection, glare, and contrast can affect product appearance.

How to Avoid Common Silkscreen PCB Design Mistakes?

Good silkscreen begins with good layout practice. Even a capable manufacturer may need to clip or remove markings if the Gerber file places legend ink over exposed copper, solder pads, or areas that affect assembly.

Keep silkscreen away from pads and exposed copper.

  • Text printed over pads can affect soldering quality and may be automatically removed during CAM processing. Designers should leave enough clearance between legend features and solderable areas.

Use readable text size.

  • Tiny fonts may look acceptable on a monitor but become blurred or unreadable after printing. For compact boards, use fewer words, shorter labels, and stronger placement logic.

Avoid placing text under components.

  • Once the board is assembled, hidden labels cannot support inspection or maintenance. Key marks should remain visible after assembly whenever possible.

Use clear polarity symbols.

  • For LEDs, diodes, electrolytic capacitors, connectors, and ICs, polarity marks should match the schematic and assembly drawing. Pin-one marks should be obvious and consistent.

Do not crowd the board edge.

  • Silkscreen too close to routing edges, V-cuts, tabs, or tooling areas may become incomplete after panelization or separation.

Check contrast before production.

  • White legend on green solder mask is easy to read. Black legend on dark solder mask may look refined but can reduce readability. For production boards, function should guide appearance.

Review the silkscreen layer together with solder mask and assembly files.

  • A reliable silkscreen circuit board manufacturer should check Gerber files, solder mask openings, component placement, board outline, and silkscreen clearance together, not as isolated layers.

What Quality Standards Should a Silkscreen Circuit Board Manufacturer Follow?

Silkscreen quality should be controlled as part of the complete PCB manufacturing process. A clear legend layer is valuable, but it must not compromise solderability, electrical performance, dimensional accuracy, or assembly quality.

A reliable manufacturer should review:

Quality ItemWhat Should Be Checked
LegibilityText, symbols, reference designators, and markings should be readable
AlignmentSilkscreen should match component locations and board outline
ClearanceLegend ink should not cover pads, test points, exposed copper, or plated holes
Ink adhesionMarkings should remain stable after handling and standard process exposure
ContrastInk color should be readable against the solder mask color
Data consistencyRevision, logo, date code, and part number should match customer files
CAM reviewRisky silkscreen features should be flagged before production
Final inspectionAOI, visual inspection, and electrical testing should be aligned with project needs

For industrial, medical, automotive, aerospace, and communication products, documentation control is also important. The silkscreen layer often carries version and traceability information, so the manufacturer should treat it as part of the production record.

EBest Circuit can support PCB fabrication with DFM review, controlled manufacturing, electrical testing, AOI, X-ray inspection when required, PCBA assembly, component sourcing, and traceability support for prototype, small-batch, and production projects.

How to Choose a Reliable Silkscreen Circuit Board Manufacturer?

When selecting a silkscreen circuit board manufacturer, do not judge only by price. Clear marking is closely connected with fabrication control, CAM review, solder mask quality, assembly support, and communication efficiency.

Check whether the manufacturer reviews silkscreen during DFM.

  • A good supplier should not simply print whatever appears in the Gerber file. They should identify unreadable text, silkscreen-pad overlap, poor clearance, missing polarity marks, and potential assembly confusion.

Confirm the manufacturer’s PCB capabilities.

  • Silkscreen is usually part of a broader PCB requirement. Your project may also need controlled impedance, high TG FR4, MCPCB, heavy copper, rigid-flex, Rogers materials, ceramic substrates, ENIG, HASL, OSP, or other fabrication processes.

Ask about prototype-to-production support.

  • Some suppliers are suitable for hobby prototypes. Others are stronger for engineering review, small-batch validation, and stable mass production. Choose based on your project stage.

Review assembly capability.

  • If the board will move to PCBA, the manufacturer should understand BOM, placement files, polarity markings, test points, and component orientation. PCB silkscreen should support assembly, not conflict with it.

Evaluate quality and traceability.

  • Look for inspection processes, material control, production documentation, batch traceability, and communication speed. For regulated applications, this matters more than a small unit price difference.

Check communication quality.

  • Silkscreen problems are often small details: missing label, unclear revision, wrong logo orientation, or a polarity mark placed near the wrong pin. A responsive engineering team can prevent these details from turning into production delays.

Top 10 Silkscreen Circuit Board Manufacturers for PCB Projects

This list is a practical reference, not an official ranking. The best choice depends on your board type, location, lead time, quality requirements, cost target, and whether you need PCB fabrication only or full PCBA support.

ManufacturerSuitable Project TypePractical Strength
EBest CircuitCustom PCB, PCBA, industrial, medical, automotive, communication, lighting, RF, ceramic, MCPCB, rigid-flex projectsEngineering-driven PCB fabrication, DFM support, PCBA assembly, component sourcing, testing, and traceability support
AdvancedPCBU.S.-based PCB projects, advanced PCB needs, IPC Class 2/Class 3 optionsOffers PCB manufacturing capabilities from design through final assembly, covering small batch to high volume, HDI, RF/microwave, flex, rigid-flex, SMT, through-hole assembly, and layout services.
Sierra CircuitsQuick-turn PCB fabrication and turnkey projectsProvides PCB fabrication, assembly, and components, with quick-turn manufacturing and full turnkey board options.
JLCPCBOnline PCB prototypes, cost-sensitive projects, standard and advanced PCB ordersOffers online PCB prototype and fabrication services, Gerber viewer tools, PCB capabilities, assembly options, and listed silkscreen capability parameters.
PCBWayPrototype PCB, EMS projects, PCB assembly, quick-turn workProvides PCB prototype, fabrication, assembly, EMS-related services, and silkscreen resources for PCB marking.
EurocircuitsEuropean prototypes and small-series PCB projectsFocuses on PCB prototypes and small series in European facilities and publishes practical legend print design guidance.
Würth Elektronik CBTEuropean PCB projects, engineering consultation, technology standardsOffers PCB technology standards, manufacturing capability guidance, and consultation for suitable PCB solutions.
Sunstone CircuitsPCB manufacturing with defined capability reviewPublishes detailed PCB manufacturing capabilities, including silkscreen-related capability information.
Bittele ElectronicsTurnkey PCB assembly, prototype, low-to-mid volume projectsPositions itself as a turnkey PCB assembly company with prototype and low-to-mid volume PCB fabrication and assembly services.
San Francisco CircuitsComplex PCB production, prototype-to-production runs, advanced PCB technologiesDescribes itself as a one-stop PCB shop handling complex PCB production from manufacturing to assembly for prototype and production runs.

For buyers comparing suppliers, the key is not choosing the most famous name. The better approach is to choose the supplier whose process fits your product stage, quality level, documentation needs, and delivery schedule.

Case Study: How EBest Circuit Manufactured a Silkscreen Circuit Board for a Customer Project

A customer needed a 14-layer FR4 silkscreen circuit board for an industrial electronic control project. The board required clear marking, stable multilayer fabrication, thicker copper, and reliable solderability.

The PCB was designed with Tg170 FR4, 2 oz inner and outer copper, 2.4 mm ±10% board thickness, ENIG 2U” surface finish, green solder mask, white silkscreen, and tented vias.

EBest Circuit reviewed the Gerber files, stackup, copper thickness, solder mask, via treatment, and silkscreen layer before production. For this board, the main control points were multilayer lamination, copper thickness control, solder mask coverage, silkscreen alignment, and ENIG finish quality.

After fabrication, the finished PCB showed clean green solder mask, readable white silkscreen, well-covered tented vias, and stable multilayer quality. The clear silkscreen helped improve component identification, inspection, and preparation for PCBA assembly.

This case shows that a reliable silkscreen circuit board manufacturer should not only print clear markings, but also control the complete PCB fabrication process behind them.

PCB Parameters Used in This Case

ItemSpecification
PCB TypeMultilayer FR4 PCB
Layer Count14 Layers
MaterialFR4, Tg170
Copper Thickness2 oz inner / 2 oz outer
Board Thickness2.4 mm ±10%
Surface FinishENIG 2U”
Solder MaskGreen
SilkscreenWhite
Via TreatmentTented Vias
ApplicationIndustrial electronic control project
Key Control PointsLamination, copper thickness, solder mask, silkscreen alignment, ENIG finish

Why Choose EBest Circuit as Your Silkscreen Circuit Board Manufacturer?

EBest Circuit supports customers who need more than simple PCB printing. We provide PCB fabrication, PCBA assembly, component sourcing, DFM support, testing, and production-quality communication from prototype to batch production.

Engineering review before production

  • Our team can review Gerber files, solder mask openings, silkscreen clearance, board outline, drill files, stackup, copper spacing, via design, and manufacturability before production. This helps improve the final board before it reaches the factory floor.

Wide PCB manufacturing capability

  • EBest Circuit can support FR4 PCB, high TG PCB, MCPCB, ceramic PCB, Rogers PCB, heavy copper PCB, rigid-flex PCB, extra-thin PCB, RF PCB, and other custom PCB requirements. For customers with different product lines, this gives more flexibility under one manufacturing partner.

PCB and PCBA one-stop support

  • Silkscreen should support assembly. Because we provide both PCB fabrication and PCBA assembly, our team can review the board from a manufacturing and assembly perspective. This is especially useful for connector labels, polarity marks, test points, and revision control.

Quality control and testing support

  • We can support electrical testing, AOI, X-ray inspection when needed, functional testing according to customer requirements, and production traceability. For products used in medical devices, industrial control, automotive electronics, communication equipment, lighting, UAV, and robotics, this process control helps customers move forward with confidence.

Prototype to production service

  • Some projects start with a few prototype boards. Others require small-batch validation or mass production. EBest Circuit can support different stages, helping customers refine PCB design, confirm manufacturing details, and prepare for stable production.

If your project needs clear silkscreen marking, reliable PCB fabrication, and PCBA support, EBest Circuit can review your Gerber files, BOM, assembly drawings, and production requirements before quotation.

FAQs About Silkscreen Circuit Board Manufacturer

Q1: What does a silkscreen circuit board manufacturer do?
A1: A silkscreen circuit board manufacturer fabricates PCBs with printed legend markings such as component labels, polarity symbols, test point names, logos, revision codes, and warning marks. A capable manufacturer also reviews whether the silkscreen is readable, properly aligned, and clear of solder pads.

Q2: Is PCB silkscreen required on every circuit board?
A2: Not always. Some very small or highly cost-sensitive boards may use limited marking. However, most engineering, industrial, testing, and assembly-focused PCBs benefit from clear silkscreen because it improves identification, inspection, and maintenance.

Q3: What is the best color for PCB silkscreen?
A3: White silkscreen on green solder mask is the most common choice because it offers strong contrast and good readability. Black silkscreen is often used on white solder mask, especially for LED boards, display modules, and products where appearance matters.

Q4: Can silkscreen be printed on both sides of a PCB?
A4: Yes. Silkscreen can be printed on the top side, bottom side, or both sides. Double-sided silkscreen is useful when components, test points, or identification marks appear on both sides of the board.

Q5: Why does my manufacturer remove some silkscreen text from the PCB?
A5: Manufacturers may remove or clip silkscreen that overlaps pads, vias, exposed copper, or solderable areas. This protects solderability and avoids ink contamination on areas that need reliable electrical or mechanical connection.

Q6: What files are needed for PCB silkscreen printing?
A6: The manufacturer usually needs Gerber files that include top silkscreen and/or bottom silkscreen layers. For PCBA projects, assembly drawings, BOM, centroid files, and polarity information are also useful.

Q7: How small can PCB silkscreen text be?
A7: Minimum text size depends on the manufacturer’s process capability, ink method, solder mask color, and board density. For production boards, it is better to use readable text rather than pushing the minimum limit.

Q8: Can EBest Circuit manufacture silkscreen circuit boards with PCBA assembly?
A8: Yes. EBest Circuit can support PCB fabrication, silkscreen printing, component sourcing, PCBA assembly, inspection, testing, and traceability support. Customers can send Gerber files, BOM, and assembly requirements for engineering review and quotation.

In a nutshell, a good silkscreen circuit board is easy to read, useful during assembly, consistent with the BOM and layout, and durable enough for normal production handling. Clear marking helps engineers, operators, inspectors, and field technicians work with the board more efficiently.

Looking for a silkscreen circuit board manufacturer that can support both clear PCB marking and reliable fabrication? Pls feel free to send your Gerber files, BOM, stackup requirements, and project details to EBest Circuit at sales@bestpcbs.com. Our team can provide DFM review, PCB manufacturing, PCBA assembly, testing, and quotation support for your next custom PCB project.

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PCB Silkscreen Guidelines
Monday, November 24th, 2025

How to make silkscreen for PCB? Let’s discover thickness, size chart, colors selection guide, material and font, production process, removal methods for PCB silkscreen.

Are you troubled these questions about PCB silkscreen?

  • Blurry screen printing? “Why is my board’s screen printing always blurry and broken, significantly reducing repair and inspection efficiency?”
  • Incomplete information labeling? “How can I clearly label polarity and reference numerals in a limited space to avoid incorrect parts and rework due to unclear labeling?”
  • High communication costs? “Does insufficient screen printing precision require repeated confirmation of details with the factory, delaying project timelines?”

As a professional PCB manufacturer, EBest Circuit (Best Technology) can provide you services and solutions:

  • Precise Imaging: We use a combination of LPI+LDI high-precision processes, ensuring sharp, engraved character edges and perfect rendering even for ultra-fine 0.15mm line widths, greatly improving subsequent production efficiency.
  • Mastering Space Layout: We provide professional screen printing layout optimization services, even in areas densely populated with 0402/0201 micro-components, we can plan a clear, non-overlapping labeling scheme for you.
  • One-Stop Service: From the moment you provide your design files, we initiate a manufacturability review, proactively identifying screen printing design risks to ensure production is completed on the first attempt, accelerating your product launch.

Welcome to contact us if you have any request for PCB silkscreen: sales@bestpcbs.com.

What Is PCB Silkscreen​?

The PCB silkscreen layer is an ink marking layer on the surface of a printed circuit board (PCB), typically located above the solder mask layer. Using silkscreen or inkjet printing technology, it directly prints key information such as component identification (e.g., reference numerals R1, C2), polarity symbols (+/-), pin markings, company logos, version numbers, and security certification icons onto the board surface. This provides a visual basis for positioning and identification during assembly, debugging, and repair; it is the PCB’s “information label layer.”

What Is PCB Silkscreen​?

How Thick Is a PCB Silkscreen?

Process TypeAverage ThicknessFeatures
Traditional Screen Printing30–35μmObvious ink accumulation, slight edge diffusion
LPI (Liquid Photo Imaging)15–25μmUniform thickness, precision ±3μm
Inkjet Printing18–22μmNon-contact, local thickening possible
LDI (Laser Direct Imaging)15–20μmUltra-thin precision, suitable for HDI boards

PCB Silkscreen Size Chart

ParameterMinimum ValueRecommended ValueApplicable Process
Character Height≥0.8mm1.0-1.5mmAll Processes
Character Line Width≥0.15mm0.18-0.2mmLDI/LPI superior to traditional screen printing
Polarity Symbol Diameter≥1.0mm1.2-1.5mmAll Processes
Pin 1 Identification≥0.8mm1.0mmLDI precision best
LOGO/QR CodeMinimum unit ≥0.3mm≥0.4mmLDI/Inkjet exclusive
Solder Mask to Pad Clearance≥0.2mm0.3mmAll Processes

What Are the Colors of PCB Silk Screen?

Common standard color systems of PCB silk screen include:

Core Standard Color Systems

  • White: Accounts for over 70% usage, suitable for dark substrates like green/black PCBs. Provides 80% high contrast and is the default choice for consumer electronics. White silkscreen on green substrates improves text clarity by 40% under normal lighting, reducing assembly errors by 15%.
  • Black: Designed for light substrates like white/yellow PCBs. Black-on-white schemes are common in laboratory-grade PCBs, enhancing readability by 30% in cleanroom environments. Note that black ink may cause glare under strong light.
  • Yellow: Preferred for low-light environments, offering 20% higher reflectivity than white. Commonly used in automotive electronics/outdoor devices. Tests show yellow text recognition speed is 0.3 seconds faster than white under 50lux illumination.

Special Color Considerations

  • Red/Blue: Often used in military-grade PCBs for color-coded voltage regions. Red marks high-voltage areas, blue denotes signal layers, complying with IPC-A-610 standards.
  • Custom colors (e.g., pink/purple): Require 10-30% additional cost and may extend lead time by 3-5 days. A case study revealed pink silkscreen caused 8% yield loss due to ink curing issues in mass production, now mainly used for prototype validation.

Design Rules

  • Contrast First: Green substrates must use white/yellow silkscreen; black substrates require white; white substrates need black. Incorrect pairing can double troubleshooting time.
  • Font Standards: Recommend sans-serif fonts, character height ≥1.5mm, line width ≥0.18mm. BGA area silkscreen must maintain 0.3mm safety clearance from pads.
  • Environmental Adaptation: Industrial control boards recommend matte surface treatment, reducing 90% glare interference. Medical devices require alcohol-resistant UV-cured inks.
What Are the Colors of PCB Silk Screen?

What Ink Is Used in PCB Silkscreen?

PCB screen printing mainly uses non-conductive ink materials, and specific types include:

  • Epoxy-based ink: A traditional mainstream material, resistant to high temperatures and chemical corrosion, suitable for welding processes.
  • Acrylic-based ink: Fast-drying, suitable for high-efficiency production lines, but with slightly weaker heat resistance.
  • Polyester-based ink: Excellent adhesion and weather resistance, ensuring long-term marking clarity.
  • Polyurethane-based ink: Abrasion-resistant and chemically resistant, suitable for high-reliability environments.
  • UV-cured ink: Cures quickly using ultraviolet light, improving production efficiency; commonly white/black.
  • Thermosetting ink: Cures by heat, with strong adhesion; mostly used for text marking.
  • Special conductive inks (such as carbon ink, silver ink): Used in specific scenarios (such as conductive marking), but the core function of screen printing is non-conductive marking.

How to Make Silkscreen for PCB?

1. Design and Specification Development

  • Character design must comply with IPC-SM-840 standards: minimum line width 0.1mm, character height ≥0.6mm, maintain 0.1mm safety clearance from pads/vias. Polar components (e.g., diodes, capacitors) require clear “+”, “C” symbols, with left-to-right/bottom-to-top orientation for readability.
  • Output Gerber format design files containing character layers, solder mask layers, and drilling layers, validated through DFM analysis to prevent manufacturing defects.

2. Screen Material Selection and Tensioning

  • Choose screen material based on precision needs: high precision (line width ≤ 0.15mm) recommends 305 mesh stainless steel mesh (tension 28-30N/cm); ordinary precision can use 200-250 mesh nylon mesh. The mesh frame must be made of aluminum alloy (dimensional accuracy ±0.1mm), anodized for corrosion resistance.
  • Screen Stretching Process: A pneumatic screen stretching machine is used to stretch the screen, controlling the tension uniformity within ±1N/cm. After allowing it to stand for 24 hours to release stress, epoxy resin is used to fix the frame and screen. The resin layer thickness is ≤0.5mm, ensuring no air bubbles remain.

3. Photolithography and Exposure Development

  • Coating the photosensitive emulsion: After pre-coating the base coat on the screen, evenly coat the photosensitive emulsion (10-20μm thickness) using a squeegee. For high precision requirements, 2-3 layers are needed. After each layer dries, inspect for pinhole defects.
  • Exposure parameters: Use a UV exposure machine (energy 80-120mJ/cm²), with film positioning (accuracy ±0.05mm), and an exposure time of 10-20 seconds. Develop using a 1% sodium carbonate solution at a water temperature of 25-30℃ for 30-60 seconds, forming clear openings (open area ≥90%) with an edge jaggedness depth ≤0.01mm.

4. Ink Formulation and Performance Adaptation

  • Base Ink Selection: Formulate according to the substrate material (e.g., FR-4, PI) and application (high temperature resistance/flexibility). Epoxy inks are resistant to 260℃ wave soldering (curing conditions 150℃/30 minutes), while polyurethane inks meet the bending requirements of flexible PCBs (1000 bends at 180° without cracking).
  • Viscosity Control: Monitor with a rotational viscometer. 300-mesh screen requires 1500-2500 cP, 400-mesh requires 1000-2000 cP. Thinner addition should be ≤10%, and stirring speed 500-800 rpm should be used to ensure uniformity and avoid bubble formation. Colors should be formulated according to the Pantone color chart, with a color difference ΔE ≤1. The contrast between white ink and green solder resist should be ≥85%.

5. Precision Printing Parameter Control

  • Equipment Selection: Fully automatic printing machines have an accuracy of ±0.03mm (suitable for large batches); semi-automatic machines with CCD positioning (accuracy ±0.05mm) are suitable for small to medium batches. Manual printing requires a high-precision squeegee (hardness 70-80 Shore), angle 45°-60°, pressure 0.2-0.3MPa, speed 50-100mm/s, and screen distance 1-2mm.
  • Real-time Monitoring: Every 10 PCBs are sampled for character clarity and positional deviation (≤0.05mm). Adhesion is tested with 3M tape (residual area ≥95%), and edges are observed with a 200x magnifying glass to ensure no jagged edges. High-precision characters require a 400-mesh stainless steel mesh to avoid ligatures and missing strokes.

6. Curing Process and Quality Inspection

  • Curing conditions: Acrylic inks cure at 120-130℃ for 20-30 minutes; epoxy inks cure at 150-160℃ for 30-40 minutes. Staged heating (10 minutes per stage) is used to prevent cracking. The ink thickness deviation after curing should be ≤±10%.
  • Quality inspection: AOI automatic detection of character defects (recognition rate ≥99.8%), solvent resistance test (no fading after 100 wipes with 75% alcohol), and temperature resistance test (no color change at 260℃/10 seconds). Defective products are cleaned with a special ink remover and reprinted to ensure a yield rate ≥99%.

7. Environmental Control and Safety Standards

  • Production Environment: Temperature 22-25℃, humidity 40-60%, cleanroom class ≥ Class 10000. Operators must wear anti-static gloves to avoid fingerprint contamination. Waste ink and solvents must be recycled separately, complying with RoHS/REACH environmental standards.
  • Equipment Maintenance: Regularly calibrate the printing press accuracy (once a month), clean the screen (ultrasonic cleaning after every 500 prints), and replace worn doctor blades (when hardness decreases by more than 10%). Record all process parameters (such as tension, viscosity, curing temperature) to create a traceable production record.
How to Make Silkscreen for PCB?

What Is the Best Font for PCB Silkscreen?

Sans-serif Font Priority

  • Recommended sans-serif fonts include Arial, Helvetica, Calibri, etc., offering higher readability at small sizes for international clients.
  • Chinese characters require TrueType fonts supporting Chinese character sets (e.g., Microsoft YaHei, SimSun), avoiding decorative or serif fonts.

Character Size Specifications

  • Standard character height: 1.0mm-1.5mm (40mil-60mil), minimum not less than 0.8mm (32mil), subject to manufacturer process limits.
  • Line width recommended 0.15mm-0.2mm (6mil-8mil), maintaining a height-to-width ratio of 1:6 to 1:7; high-density boards may reduce to 0.8mm height.

Layout and Positioning Rules

  • Silkscreen should be close to corresponding components, avoiding coverage of pads, vias, or test points; reference numbers placed within or near component outlines.
  • Reading direction standardized to horizontal or 90° rotation, avoiding arbitrary angles for quick manual identification; connecting lines must clearly point to components.

Safety Spacing Standards

  • Silkscreen maintains ≥0.2mm (8mil) safety spacing from pads, copper traces, and vias; high-density boards may reduce to 0.15mm (6mil).
  • Inter-silkscreen spacing ≥0.15mm to prevent printing adhesion; avoid covering high-speed signal lines or test points to prevent electrical performance impact.

Multilingual and Internationalization Support

  • Fonts must support English, Chinese, and special symbols; Chinese silkscreen height ≥1.0mm, using TrueType fonts to ensure complete character display.
  • Version numbers, company logos, etc., uniformly placed at board corners with high-contrast ink (e.g., white ink on dark substrates).

Manufacturer Process Collaboration

  • Confirm minimum character height, line width, and spacing capabilities with manufacturers before panelization; verify silkscreen clarity post-Gerber output.
  • Ensure Chinese characters remain free of garbled text during editing, output, and production; high-density designs require pre-communication of size limits.

Special Component Identification Standards

  • Polar components (e.g., electrolytic capacitors, diodes) require clear polarity markings (e.g., “+” symbols, arrows); integrated circuits indicate Pin 1 position (dots, notches, or “1” digits).
  • Connectors must indicate Pin 1 direction; special packages (e.g., BGA, QFN) require silkscreen dimensions matching actual chip sizes.

Visibility and Maintainability Optimization

  • Silkscreen adopts reverse white, bold, or high-contrast designs for clear readability without magnification; board edges include version numbers, manufacturing dates, and company identifiers.
  • Test points and interface areas avoid silkscreen coverage to ensure unimpeded flying probe testing or debugging operations.
What Is the Best Font for PCB Silkscreen?

How to Remove Silkscreen from PCB?

1. Source Control at Design Stage

  • Operation Path: Disable silkscreen layer output in PCB design software (e.g., Altium Designer, KiCad). Hide Top/Bottom Silkscreen layers via layer manager, or deselect silkscreen layer file outputs (e.g., .GTO/.GBO files) during Gerber file generation to ensure PCBs are produced without silkscreen.
  • Advantages: Zero cost, risk-free, optimal preventive solution that avoids potential PCB damage from physical/chemical removal methods.

2. Physical Scraping Method

  • Tool Selection: Use surgical blades, precision carving knives, or professional PCB cleaning tools, paired with fine sandpaper (800+ grit) or grinding erasers.
  • Operation Key Points: Scrape at an angle ≤30° to the board surface; only applicable to rigid substrates (e.g., FR4); flexible boards (FPC) prohibited. For sandpaper grinding, use gentle unidirectional motion to avoid scratching the solder mask layer or exposing copper traces.
  • Applicable Scenarios: Small-scale, localized silkscreen correction requiring skilled operators to prevent damage to component pads or traces.

3. Chemical Solvent Method

  • Solvent Selection: Prioritize dedicated silkscreen removal agents or acetone (high efficiency but may corrode solder mask); alternatives include ethyl acetate or isopropyl alcohol (IPA). Prohibit strong corrosive solvents (e.g., concentrated sulfuric acid, chloroform).
  • Operation Process: In ventilated environments, dip a cotton swab in minimal solvent to gently wipe silkscreen areas. Wait 15-30 seconds for ink dissolution, then clean residues with lint-free cloth dipped in IPA.
  • Safety Requirements: Wear nitrile gloves, goggles, and N95 masks; keep away from ignition sources; prohibit use on high-frequency boards (e.g., Rogers material) or sensitive component areas.

4. Laser Removal Method

  • Technical Principle: Utilize UV laser marking machines for non-contact ablation to precisely remove silkscreen without damaging underlying solder mask or copper layers.
  • Advantages: High precision, efficiency, and chemical-free, suitable for high-value PCB repairs or precision circuits.
  • Limitations: High equipment cost (requires professional laser systems); requires skilled programming; difficult to implement at general repair shops.

5. Mechanical Grinding Method

  • Tool Configuration: Ultra-fine sandpaper (2000+ grit), grinding sponges, or fiber erasers (can be water-dampened to reduce dust).
  • Operation Standards: Gentle unidirectional grinding with real-time surface monitoring; stop immediately after silkscreen removal. Avoid over-grinding to prevent solder mask wear or copper exposure.
  • Applicability: Recommended only for open non-functional areas; prohibited in component-dense zones to prevent short-circuit risks.

6. Precautions and Risk Control

  • Pre-Testing: Conduct small-scale tests in PCB edge non-functional areas to verify solvent compatibility or grinding force.
  • Environmental Protection: Treat chemical waste according to regulations; maintain dust-free operation environments to prevent short circuits from dust adhesion.
  • Regulatory Compliance: Prohibit removal of certification marks (e.g., UL logo) to avoid regulatory violations; delegate critical boards (e.g., medical/military devices) to professional manufacturers.
  • Post-Operation Verification: Perform electrical performance tests (e.g., open/short detection, impedance verification) after silkscreen removal to ensure no functional impairment or hidden faults remain.
  • Alternative Solutions: Use alcohol markers for temporary marking; for long-term needs, adjust silkscreen layout via design software or use removable labels for coverage.

Please feel free to contact us if you need any help for silkscreen PCB: sales@bestpcbs.com.

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