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What is the Best Solder Temperature for PCB?
Thursday, July 3rd, 2025

The typical solder temperature for PCBs is 240℃ to 270℃ for lead-free soldering, and 240℃to 260℃ for lead-based soldering.

If you’re building or repairing a PCB, knowing the right soldering temperature is key. It keeps your components safe and ensures strong connections. The temperature you use depends on the type of solder and the method. In this blog, we’ll break down everything you need to know about solder temperatures for PCBs.

What is the Best Solder Temperature for PCB?

Why Solder Temperature Matters in PCB Work?

When working with printed circuit boards, one of the most critical factors for quality and reliability is soldering temperature. Whether you’re assembling prototypes, repairing a PCB, or managing high-volume production, knowing the right temperature is essential for success.

Too low, and the solder won’t melt properly. Too high, and you might damage the board or components. Accurate temperature helps create reliable joints and avoids costly rework. It also protects sensitive parts from overheating.

Solder temperature affects not only how well the joints form but also how long your product will last in real-world use. In this blog, we’ll explore the ideal soldering temperatures for different solders and methods—and how to avoid costly mistakes.

What Determines Soldering Temperature?

Soldering temperature is not a fixed value. It depends on several key factors:

  • Type of solder alloy (leaded or lead-free)
  • Soldering process (manual, reflow, wave)
  • PCB material (standard FR-4, high-Tg, ceramic, etc.)
  • Component sensitivity
  • Ambient factory temperature and humidity

Each variable impacts how heat should be applied to the board. Applying the right temperature at the right time ensures the best wetting, strong mechanical bonds, and excellent electrical contact.

Solder Types and Their Melting Temperatures

  1. Lead-Based Solder (e.g., Sn63/Pb37)
  2. Melting point: 183°C
  3. Typical working temperature: 240°C to 260°C
  4. Benefits: Good wetting, lower processing temperature
  5. Drawbacks: Contains lead; banned in many consumer products (RoHS compliance)

Lead-based solder is often used in military, aerospace, or industrial environments where reliability outweighs regulatory restrictions. It’s easier to work with and provides strong joints with less thermal stress on components.

  • Lead-Free Solder (e.g., SAC305: Sn96.5/Ag3.0/Cu0.5)
  • Melting point: ~217°C
  • Typical working temperature: 245°C to 270°C
  • Benefits: RoHS compliant, eco-friendly
  • Drawbacks: Higher processing temperature, slightly brittle joints

Lead-free solder has become the standard in modern electronics manufacturing due to environmental regulations. However, it requires precise control of temperature and time to ensure quality results.

Solder Types and Their Melting Temperatures

Soldering Methods and Their Temperature Profiles

Let’s explore how soldering temperatures vary across different processes used in PCB manufacturing and assembly.

1. Reflow Soldering

Reflow soldering is the most common method for assembling surface-mount components. A solder paste (a mix of powdered solder and flux) is applied to the PCB, and components are placed on top. Then, the board goes through a reflow oven with controlled temperature zones.

Reflow Temperature Profile (Lead-Free):

  • Preheat: 150°C–180°C for 60–120 seconds
  • Soak: 180°C–200°C for 60–90 seconds
  • Reflow Peak: 240°C–250°C for 30–60 seconds
  • Cool-down: Controlled descent to room temperature

Reflow Temperature Profile (Lead-Based):

  • Preheat: 120°C–150°C
  • Soak: 150°C–180°C
  • Reflow Peak: 210°C–230°C
  • Cool-down: Gradual cooling to avoid thermal shock
Soldering Methods and Their Temperature Profiles

The peak temperature should not exceed the maximum rating of components, and the time above liquidus (TAL) must be kept short to avoid damaging the board.

2. Wave Soldering

Wave soldering is widely used for through-hole assemblies and some mixed-technology PCBs. The board passes over a wave of molten solder.

  • Lead-Based Solder: 245°C–255°C
  • Lead-Free Solder: 260°C–270°C

Before reaching the solder wave, the PCB is preheated to about 100°C–150°C to prevent thermal shock and improve solder wetting. Flux is applied before the preheat stage to clean and prepare pads.

3. Hand Soldering

Hand soldering is still widely used in prototyping, repair work, or in low-volume custom assemblies. It uses a soldering iron with a temperature-controlled tip. Recommended tip temperatures:

  • Lead-Based Solder: 330°C to 370°C
  • Lead-Free Solder: 350°C to 400°C

While this may seem high, actual contact time is very short (1–3 seconds). A good soldering station will allow precise control and thermal recovery. Operators must avoid overheating pads or components.

Hand Soldering

Does the PCB Material Affect Soldering Temperature?

Yes—PCB material plays a major role in how much heat it can tolerate.

FR-4 (Standard)

  • Can handle up to 260°C for short durations
  • Common for most consumer and industrial PCBs

High-Tg FR-4

  • Higher glass transition temperature (Tg ~170°C to 180°C)
  • More stable under high thermal stress
  • Ideal for lead-free soldering or multilayer boards

Ceramic PCBs (Alumina, Aluminum Nitride)

  • Extremely high thermal stability
  • Can endure 300°C+ without damage
  • Requires more precise soldering to avoid cracking

Metal Core PCBs (Aluminum, Copper Core PCB)

  • Withstand up to 260°C for short durations
  • High thermal conductivity due to the metal core
  • Used in: Power electronics, lighting, and automotive control

Aluminum boards dissipate heat quickly, which helps during soldering. However, the uneven expansion between the metal and dielectric layer requires careful control to avoid mechanical stress during reflow.

Flex Circuits (Flexible PCBs)

  • Max soldering temperature: Typically <250°C
  • Material: Polyimide or PET base
  • Critical risk: Heat can distort, shrink, or damage traces

Flexible PCBs are more heat-sensitive than rigid boards. The polyimide or PET base can tolerate soldering but has lower thermal mass, which means it heats up—and cools down—faster. Excessive temperature or contact time can easily cause:

  • Wrinkling or warping
  • Delamination of copper traces
  • Tearing at bend areas

When soldering flex circuits:

  • Use lower reflow peak temperatures, typically not exceeding 240°C–245°C.
  • Apply thermal barriers or stiffeners in vulnerable areas.
  • Ensure the heating and cooling are gradual to prevent mechanical stress.

Flex PCBs often use selective soldering or low-temperature solders to reduce heat exposure. In some cases, hot-bar soldering or laser soldering is used for better temperature precision.

Common Soldering Issues Related to Temperature

IssueCausePrevention
Cold jointsTemp too lowRaise temperature or improve heat transfer
Component damageTemp too high or too longShorten dwell time, use proper profiling
Solder bridgesExcess solder, poor controlUse precise stencil and paste volume
PCB delaminationOverheatingStay below board’s Tg and Td
Cracked jointsThermal shock during coolingUse controlled cooling stage

Why Choose Best Technology’s PCB Soldering Service?

At Best Technology, we ensure every PCB assembly follows strict soldering standards. Our team uses professional thermal profiling tools to fine-tune the temperature curve for each product.

We support:

  • RoHS-compliant lead-free soldering
  • Lead-based solder for specialized industries
  • High-Tg and ceramic PCBs
  • Automated reflow and wave soldering
  • Manual soldering by IPC-trained operators

Suppose you have any questions about our products and service, price, MOQ, delivery, location, quality standards, certificates, engineering support and so on. We offer engineering support, thermal profiling, and high-quality PCB manufacturing for all your assembly needs. Please contact us freely any time. We aim to be the best PCB manufacturers in China to supply our customers with the best quality, price, and services. Contact us right now to discuss your next PCB project or to request a quote!

FAQs

1. What is the ideal soldering temperature for lead-free solder?

A peak reflow temperature of 245°C–250°C is typical. Manual soldering may require a tip temp of 350°C–370°C.

2. Can I use the same temperature for leaded and lead-free solder?

No. Lead-free solder needs a higher temperature due to its higher melting point.

3. Will high soldering temperatures damage my PCB?

If temperatures are too high or sustained too long, they can cause delamination, burnt pads, or component failure. Use proper profiling.

4. What’s the difference between peak temperature and tip temperature?

Peak temperature is the highest board temp during reflow. Tip temperature is the iron’s surface heat during manual soldering.

5. How can Best Technology help with soldering specifications?

We provide detailed thermal profiles, component-safe soldering, and high-reliability assembly for all PCB types.

ISOLA 370HR High Frequency PCB
Wednesday, July 2nd, 2025

Isola 370HR is a well-established choice for engineers who need a durable, high-frequency compatible PCB base material. Its high Tg, low loss, and excellent reliability make it suitable for everything from aerospace to telecommunications.

If you’re working on a complex design or RF application, switching to Isola 370HR PCB materials might be the upgrade you need. And with a reliable partner like Best Technology, you’re assured of quality from the first prototype to volume production.

ISOLA 370HR High Frequency PCB

What Is Isola 370HR Material?

Isola 370HR is a high-performance, high-Tg epoxy laminate and prepreg system developed by Isola Group. Designed specifically for multilayer printed circuit boards, it offers a great balance between electrical stability and thermal durability. It’s classified as a high-Tg FR4 material but provides better signal handling and thermal behavior compared to standard FR4.

Isola engineered this material for demanding sectors like telecommunications, data networking, and military electronics. Its low dielectric loss and stable performance across a wide frequency range make it suitable for modern high-speed circuits.

Advantages of Using Isola 370HR in PCB Manufacturing

Choosing Isola 370HR for your PCB manufacturing brings several key benefits that directly impact the performance and reliability of your finished products:

  • Superior Thermal Stability: With a high glass transition temperature (~180°C), Isola 370HR withstands the high temperatures of lead-free soldering and multiple reflow cycles without warping or delamination.
  • Low Dielectric Loss: This material minimizes signal loss at high frequencies, making it perfect for RF circuits and high-speed digital designs.
  • Excellent Signal Integrity: Stable dielectric constant (Dk) across frequency ranges means consistent signal propagation and reduced timing errors.
  • Enhanced Moisture and CAF Resistance: Improved resistance to moisture-induced failures helps maintain long-term reliability, especially in humid or harsh environments.
  • Dimensional Stability: Reduced Z-axis expansion ensures layers stay aligned during manufacturing and operation, critical for multilayer PCBs.
  • IPC Compliance: Isola 370HR meets rigorous industry standards, ensuring compatibility with demanding aerospace, automotive, and medical applications.
  • RoHS and Environmental Compliance: Fully compliant with environmental regulations, supporting green manufacturing practices.
Advantages of Using Isola 370HR in PCB Manufacturing

ISOLA 370HR Datasheet

PropertyTypical ValueTest Method / Notes
Glass Transition Temperature (Tg)180°C (DSC)Differential Scanning Calorimetry
Decomposition Temperature (Td)>340°CTGA (Thermogravimetric Analysis)
Dielectric Constant (Dk)4.04 @ 1 GHzIPC-TM-650 2.5.5.5
Dissipation Factor (Df)0.0127 @ 1 GHzIPC-TM-650 2.5.5.5
Coefficient of Thermal Expansion (CTE)15 ppm/°C (X-Y), 65 ppm/°C (Z)IPC-TM-650 2.4.24
Thermal Conductivity0.4 W/m·KASTM E1461
Tensile Strength24,000 psiIPC-TM-650 2.4.18
Flexural Strength32,000 psiIPC-TM-650 2.4.4
Water Absorption<0.10%IPC-TM-650 2.6.2.1
Flammability RatingUL 94 V-0UL 94
Copper Peel Strength>1.0 lbs/inchIPC-TM-650 2.4.8
Surface Resistivity>1×10^6 ohmsASTM D257
Volume Resistivity>1×10^9 ohm-cmASTM D257
Dielectric Breakdown Voltage>50 kV/mmIPC-TM-650 2.5.6

What Is the Difference Between FR4 and 370HR?

While both standard FR4 and Isola 370HR are epoxy-based materials widely used in PCB manufacturing, they differ significantly in performance—especially when it comes to high-speed and high-frequency applications.

Standard FR4 is the go-to material for many general-purpose PCBs. It offers decent mechanical strength, good manufacturability, and cost-effectiveness for everyday electronics. However, its glass transition temperature (Tg) typically ranges from 130°C to 140°C, and it has relatively higher dielectric loss (Df). These limitations can cause signal degradation and reliability issues in circuits operating at higher frequencies or elevated temperatures.

In contrast, Isola 370HR is a high-Tg FR4 variant designed to meet the demands of more challenging environments. Its Tg is around 180°C, which provides superior thermal stability during lead-free soldering and extended use in high-temperature settings. More importantly, it exhibits a lower dielectric constant (Dk) and dissipation factor (Df), which translates to lower signal loss and better signal integrity at microwave and radio frequencies.

What Is the Difference Between FR4 and 370HR?

Why Isola 370HR PCBs Are Suitable for High Frequency Applications?

As electronic devices evolve to support faster data rates, the performance of PCB materials under high-frequency conditions has become a serious concern. This is where Isola 370HR PCB materials shine.

Its consistent dielectric constant (Dk) and low dissipation factor (Df) ensure that high-frequency signals do not lose strength or become distorted. That’s a major reason why 370HR is used in:

  • Gigabit Ethernet systems
  • High-speed backplanes
  • Automotive radar systems
  • Satellite communications
  • Advanced test equipment

Its ability to handle GHz-level signals without distortion helps maintain data accuracy and reduces EMI-related issues.

When to Choose Isola 370HR Material for Your PCB?

You might consider Isola 370HR when your design falls into any of the following categories:

High-speed or RF designs: If your circuit runs at over 1 GHz, this material can preserve signal quality.

  • Multilayer PCBs: When stacking 8 or more layers, 370HR offers great registration control and stability.
  • Thermal stress tolerance: It performs reliably through multiple reflow cycles and temperature extremes.
  • CAF-resistant needs: Ideal for products exposed to moisture or long-term outdoor use.
  • Strict industry compliance: It meets IPC-4101/126 and 129, as well as UL and RoHS requirements.

Choosing this material isn’t just about performance—it’s about peace of mind over the product’s lifecycle.

When to Choose Isola 370HR Material for Your PCB?

How to Identify Genuine Isola 370HR PCB Material?

To avoid counterfeit materials or unverified substitutions, it’s important to:

  • Request the original datasheet with the Isola logo and batch number.
  • Check board markings for Isola brand identification or laminate codes.
  • Work with certified suppliers who purchase directly from Isola or its authorized distributors.
  • Ask for certification documents, especially if your application is regulated by aerospace or medical standards.
  • Genuine Isola 370HR PCB materials ensure consistency in production and performance.

Typical Applications of Isola 370HR in PCB Design

Here are common industries and devices where Isola 370HR is frequently used:

  • Telecommunications: High-speed switches, routers, and fiber optic systems.
  • Aerospace and Defense: Radar, avionics, satellite boards.
  • Medical Equipment: Imaging devices, patient monitoring systems.
  • Automotive: Advanced driver-assistance systems (ADAS), LiDAR modules.
  • Industrial Automation: Motor controls, power management systems.

Designers across these sectors rely on its thermal reliability and signal control to reduce field failures.

What Is the Equivalent of Isola 370HR?

While Isola 370HR is a preferred material, there are other options that offer similar characteristics. Here’s how some alternatives compare:

Material NameTg (°C)Df @ 1GHzNotable Feature
Nelco N4000-13EP~180~0.013Known for stability
Panasonic MEGTRON 6~185~0.0025Ultra-low loss, but expensive
Ventec VT-47~180~0.014Cost-effective option

If you need better electrical performance than 370HR, MEGTRON 6 is a great choice. For general high-frequency use with cost control, 370HR remains the most balanced option.

Why Choose Best Technology for Isola 370HR PCB Manufacturing?

With over 18 years of experience in printed circuit boards and as one of the leading PCB manufacturers, we support over 1,000 customers in different industrial areas worldwide. You can count on a PCB board manufacturer like us to meet your one-stop electronics manufacturing demands.

We are your one-stop PCB manufacturer in China who can meet all your diversified PCB requirements. We have an experienced engineering, production, and quality team that fully understands the unique needs of your industry—especially in medical, automotive, and aerospace applications. As a printed circuit board manufacturer, we always follow the most widely accepted standards in the industry: IPC-A-600 for fabrication and IPC-A-610 for PCB assembly. All our products meet IPC Class 2 by default, and we can also meet Class 3 or 3A when your application requires it.

If you have any questions about our products, services, pricing, lead times, quality control, certifications, or technical support, please feel free to contact us anytime. Our goal is to be one of the best PCB manufacturers in China, offering exceptional quality, fair pricing, and professional service.

FAQs

1. Is Isola 370HR good for RF applications?

Yes, it offers low dielectric loss and stable Dk, perfect for high-frequency circuits.

2. How is Isola 370HR different from standard FR4?

It has higher Tg, better thermal stability, and lower signal loss.

3. What industries use Isola 370HR PCB materials?

Telecom, automotive, aerospace, medical, and industrial electronics.

4. Can Isola 370HR support lead-free assembly?

Yes, it’s fully compatible with RoHS and lead-free soldering processes.

5. Where can I get a quote for Isola 370HR PCB fabrication?

Contact Best Technology for fast, custom quotes and expert support.

11 Best High Speed PCB Routing Rules
Tuesday, July 1st, 2025

High speed PCB routing plays a critical role in signal integrity, system performance, and EMI control. When designing boards that operate at higher frequencies or faster edge rates, simple routing mistakes can lead to severe issues—such as signal reflections, timing delays, and crosstalk.

To help engineers and designers avoid these common pitfalls, we’ve outlined the 11 most effective high-speed PCB routing practices to keep your circuits stable and reliable.

11 Best High Speed PCB Routing Rules

1. Use Short and Direct Signal Paths

In high-speed designs, longer traces become transmission lines. This causes delays and possible signal degradation. The longer the path, the more distortion your signal might encounter. That’s why you should keep all critical nets—like clocks, differential pairs, and high-speed data lines—as short and direct as possible.

For example, a 2-inch trace might seem negligible, but at 5Gbps speeds, even a small delay could impact timing budgets. The best routing practice is to go from point A to point B without meandering.

2. Maintain Controlled Impedance

High-speed signals don’t just travel—they reflect if the impedance isn’t consistent. This is where controlled impedance routing comes in. You need to maintain a specific impedance value (typically 50Ω for single-ended or 100Ω for differential signals).

To achieve this:

  • Choose the correct trace width based on the PCB stackup.
  • Keep dielectric thickness uniform.
  • Avoid inconsistent copper weights.

Best Technology helps you calculate and verify impedance before production using simulation tools and TDR measurements.

3. Avoid 90-Degree Trace Bends

Sharp bends look neat, but at high frequencies, they act like mini antennas. A 90-degree corner changes the trace width at the bend, creating impedance discontinuity and increasing EMI.

Instead of sharp corners, route traces using:

  • Two 45-degree angles
  • Or a smooth arc
11 Best High Speed PCB Routing Rules

This method maintains uniform impedance, reduces reflections, and looks cleaner from a manufacturing standpoint.

4. Implement Solid and Continuous Ground Planes

Every signal needs a return path, and that path usually travels directly under the trace on the ground plane. If that plane is broken or has cutouts, the return path becomes longer and induces unwanted noise.

To fix this:

  • Place a solid, unbroken ground plane beneath high-speed layers.
  • Avoid crossing plane splits with high-speed signals.
  • Minimize layer transitions that force return paths to detour.

Best Technology uses dedicated ground planes and simulation validation to ensure return paths are uninterrupted.

5. Match Lengths of Differential Pairs

Differential pairs, such as USB, HDMI, or LVDS lines, must be length-matched to prevent signal skew. If one trace is longer than the other, the timing mismatch can cause errors.

Some tips:

  • Match lengths to within a few mils.
  • Maintain consistent spacing (edge-to-edge).
  • Route them together, avoiding different layers unless absolutely needed.

At Best Technology, we support tight differential pair matching down to ±5 mil during production.

6. Minimize the Use of Vias

Every via adds capacitance and inductance, which degrades signal quality. High-speed signals don’t like jumping between layers unless absolutely necessary.

If you must use vias:

  • Keep them short and consistent.
  • Avoid unnecessary layer transitions.
  • Use via stitching to maintain continuous return paths.

Our engineering team optimizes via placement and offers blind and buried vias for complex HDI boards to reduce signal loss.

11 Best High Speed PCB Routing Rules

7. Use Proper Termination Techniques

Termination prevents reflections and stabilizes high-speed signals. Whether it’s series, parallel, or AC termination, it depends on your driver and load setup.

For instance:

  • Series termination works well for point-to-point connections.
  • Parallel termination helps in multi-drop setups.

Improper termination can cause overshoot, ringing, or logic errors. We assist customers in selecting proper termination resistors during DFM review.

8. Isolate Analog and Digital Grounds

Mixing analog and digital signals is risky. Digital circuits generate switching noise that can interfere with sensitive analog components.

Good layout practices include:

  • Keeping analog and digital circuits physically separated.
  • Avoiding crossover between analog and digital return paths.
  • Using ground islands connected at a single point if necessary.

Our layout reviews always evaluate signal isolation to avoid interference in mixed-signal boards.

9. Route Differential Pairs Together

Differential pairs must be routed together, in parallel, and on the same layer. If one signal strays away or loops, it creates an imbalance, which defeats the benefit of differential signaling.

Also:

  • Avoid routing them across split planes.
  • Keep them tightly coupled (consistent spacing).
  • Avoid fan-out unless necessary at termination points.

Our advanced PCB manufacturing equipment keeps tight trace spacing and alignment even on high-density interconnects (HDI).

11 Best High Speed PCB Routing Rules

10. Observe Return Current Paths

High-speed return currents don’t follow the shortest path—they follow the path of least inductance, usually right beneath the trace.

Interrupting that path causes:

  • Ground loops
  • Crosstalk
  • Increased EMI

To prevent this:

  • Avoid crossing plane splits with signal traces.
  • Use stitching vias to keep the return path near.
  • Place decoupling capacitors close to where the signal changes layer.

We validate return paths during layout verification using signal integrity tools.

11. Use Stitching Capacitors and Ground Vias

To suppress high-frequency noise and EMI:

  • Use stitching capacitors between power and ground.
  • Place ground vias near signal transitions and connectors.
  • These components act like firewalls, keeping noise from traveling across the board.

We help customers determine the best placement for decoupling caps and ground stitching to maintain signal purity.

11 Best High Speed PCB Routing Rules

Why Trust Best Technology for Your High-Speed PCB Projects?

At Best Technology, we specialize in advanced PCB manufacturing and assembly solutions, supporting industries like automotive, aerospace, medical, and telecom. With ISO-certifications, we bring rigorous quality control to every project.

Since its establishment in 2006 as a printed circuit board manufacturer, Best Technology has focused on high-quality, low to medium-volume PCB fabrication, PCB assembly and electronics manufacturing. Our products and services include 1-40 layers printed circuit boards, thru-hole assembly, SMT assembly including BGA assembly, components sourcing, turnkey box build and electronic product development. Whether you need quick-turn prototypes or volume production with controlled impedance, we’re your reliable partner in high-speed design.

Want Reliable High-Speed PCBs? Contact Best Technology Today!

High-speed PCB design is more than just routing—it’s about understanding physics, signal behavior, and layout strategy. At Best Technology, we not only manufacture your boards, but also optimize them for real-world performance.

Whether you need HDI PCBs, controlled impedance, differential pair routing, or quick prototypes, our team is ready to help.

👉 Let’s turn your next design into a high-speed success. Contact us now to get a quote or design consultation!

Frequently Asked Questions (FAQs)

1. What is considered a high-speed signal in PCB design?

Any signal with a rise/fall time below 1ns or operating above 100MHz is considered high-speed, as it starts behaving like a transmission line.

2. Can I use auto-routing for high-speed signals?

Auto-routers are not recommended for high-speed nets. Manual routing provides better control over trace length, impedance, and matching.

3. What is skew in differential pairs?

Skew refers to the time delay between the two signals in a differential pair. Skew can cause data errors and must be minimized.

4. How do I calculate trace impedance?

Trace impedance depends on trace width, thickness, dielectric height, and PCB material. Use online calculators or simulation tools like Polar or Altium.

5. Can I run high-speed signals on outer layers?

It’s better to route high-speed signals on internal layers between solid ground planes to reduce EMI and maintain impedance.

PCB Routing Angle Rules: 45-Degree Angle Vs 90-Degree Angle
Tuesday, July 1st, 2025

In PCB layout design, routing angles have a direct impact on signal integrity, manufacturing quality, and overall board performance. The two most common routing angles—45-degree and 90-degree—have long been debated among engineers and designers. While both have their uses, the choice between them depends on electrical performance, fabrication processes, and design goals.

This blog explores the differences between 45-degree and 90-degree routing angles. We’ll break down how each angle affects your board’s reliability, signal flow, and manufacturability. You’ll also get practical insights into when and why to choose one over the other.

PCB Routing Angle Rules: 45-Degree Angle Vs 90-Degree Angle

Why Routing Angles Matter in PCB Design?

Routing angles may seem like a minor detail, but they carry more weight than you might expect. When copper traces change direction sharply, it impacts how current flows through the circuit. This is especially critical for high-speed and high-frequency designs. Uneven trace transitions can cause reflections, impedance discontinuity, and even signal degradation.

Aside from performance, routing angles influence how easy it is to manufacture, etch, and inspect the board. Smooth routing not only helps the signals but also improves the final product’s consistency and durability.

What Is a 90-Degree Routing Angle?

A 90-degree angle in PCB routing refers to a sharp right-angle corner where a trace takes a turn. It is often called a right-angle bend and used mostly in older or simpler PCB layouts.

Characteristics:

  • Easy to draw and route.
  • Common in low-frequency, analog, or single-layer PCBs.
  • Produces a clear, angular look on CAD tools.

Despite its simplicity, the 90-degree bend has downsides when it comes to electrical performance and manufacturing precision, which we’ll explore in detail later.

What Is a 45-Degree Routing Angle?

A 45-degree angle is a more gradual, beveled bend in PCB traces. Instead of a sharp corner, the trace changes direction at an angle, forming a smoother path. Some layouts even use two 45-degree bends to make a soft curve.

Characteristics:

  • Smoother current flow.
  • Reduced signal reflection.
  • Preferred for high-speed and high-frequency circuits.
PCB Routing Angle Rules: 45-Degree Angle Vs 90-Degree Angle

Many modern CAD tools default to 45-degree routing due to its positive effect on signal integrity and trace etching quality.

Main Differences Between 45-Degree and 90-Degree Angles

Feature45-Degree Angle90-Degree Angle
Signal IntegrityBetter, due to smooth transitionsWorse, due to corner reflections
EMI/EMCLower emissionsHigher emissions
ManufacturingEasier to etch; fewer defectsEtch traps can form at corners
Trace LengthSlightly longerShorter, more direct
CAD ComplexitySlightly harder to route manuallyVery easy to route
Aesthetic & ProfessionalismIndustry standard for high-speedLooks dated in modern designs

Why 90-Degree Angles Can Be a Problem?

1. Impedance Discontinuity

Sharp corners create impedance mismatches that disrupt uniform signal travel. This is especially noticeable in controlled impedance traces, where precision is key. Signal reflection at a 90-degree turn can distort waveforms and cause errors in communication lines.

2. Electromagnetic Interference (EMI)

A sharp angle acts like a small antenna. This increases electromagnetic emissions, which may lead to your product failing EMI compliance tests. It also raises the risk of cross-talk in dense layouts.

3. Etching Defects

During fabrication, etching around a sharp 90-degree corner can cause acid traps, where chemical etchants get stuck and over-etch the copper. This can weaken the trace or cause open circuits.

4. Signal Reflection

Right-angle bends can cause signal reflection and ringing, particularly at high frequencies. This distorts the signal waveform and affects timing, which is critical in fast digital or RF systems.

Why 45-Degree Routing Is Widely Used?

The use of 45-degree routing in PCB design has become a standard practice in the industry. While older layouts sometimes featured sharp 90-degree angles for simplicity, most modern PCB designs now adopt 45-degree bends. Below are the key factors that explain why 45-degree routing is widely used.

Why 45-Degree Routing Is Widely Used?

1. Smoother Signal Transitions

In high-speed PCB designs, signal integrity is everything. Signals travel along copper traces like waves, and any abrupt direction change can reflect or distort the waveform. A 90-degree corner creates a sudden path change, which introduces a small but sharp discontinuity.

2. Lower Electromagnetic Interference (EMI)

Electromagnetic interference (EMI) is a growing concern in today’s electronics, especially in wireless and communication systems. Sharp trace corners such as 90-degree bends tend to behave like antennas. They concentrate electric fields and can emit higher levels of radiation, contributing to EMI. Designs that follow 45-degree routing are more likely to pass EMI compliance tests and meet international standards for electromagnetic compatibility.

3. Improved Manufacturability

From a manufacturing point of view, sharp corners can introduce several problems. During the etching process, chemical etchants used to remove unwanted copper may get trapped in 90-degree corners. These are known as acid traps. They can lead to over-etching, where too much copper is removed, or even undercutting, which weakens the trace at the bend.

4. Better Heat Distribution

Although routing angles don’t directly affect thermal conductivity, trace shapes can influence heat flow, especially in power boards. Smooth traces, like those formed with 45-degree bends, allow more even heat distribution along the path. Sharp corners may act as stress points where heat can build up, potentially weakening the copper over time.

5. Supports High-Speed and RF Design Standards

High-speed digital and RF designs demand strict control over trace geometry, impedance, and layout structure. In such designs, even minor trace irregularities can lead to signal degradation, noise coupling, or timing issues. Most high-speed PCB design guidelines—such as those for DDR memory, USB 3.0, HDMI, or RF transceivers—explicitly discourage the use of 90-degree angles.

How to Avoid 90-Degree Angles in PCB Design?

Most PCB layout software supports angle snapping, which makes it easy to design 45-degree routes. Here are a few tips:

  • Use 45-degree snap mode in your routing tool.
  • Use arc routing for smoother transitions in sensitive areas.
  • Double-bend technique: Instead of a single 90-degree, use two 45-degree bends to redirect the trace.

Check your DRC (Design Rule Check) for right-angle warnings if available.

PCB CAD Tools That Help With Angle Rules

CAD SoftwareRouting Features
Altium Designer45-degree snap, arc routing, right-angle DRC checks
KiCadPush-and-shove routing with 45-degree control
EAGLEAdjustable angle routing; user can disable 90-degree
OrCADPrecision routing tools for high-speed design
EasyEDASnap-to-45 built-in, ideal for quick layouts

Industry Standards and Best Practices

Several industry guidelines recommend using 45-degree angles, especially for high-speed circuits. Some key takeaways:

  • IPC standards encourage smooth trace transitions.
  • Many RF and microwave design rules prohibit 90-degree bends.
  • Professional board reviewers often flag right angles as poor practice.

Following these standards doesn’t just improve performance—it also gives clients and manufacturers confidence in your designs.

Common Myths About Routing Angles

Myth 1: 90-Degree Bends Always Break the Signal

Not always. If you’re working with low-speed signals or power lines, the impact is negligible. The problem grows with frequency, edge rate, and sensitive signals.

Myth 2: 45-Degree Routing Takes More Space

It may take a tiny bit more space, but not enough to justify poor signal integrity. Most modern designs can accommodate 45-degree bends with minor effort.

Myth 3: 90-Degree Angles Are Cheaper to Fabricate

Not true. They can actually increase manufacturing costs due to over-etch risks or inspection failures.

Why Choose Best Technology for PCB Design and Manufacturing?

At Best Technology, we go beyond just making PCBs. We help you design better boards from the start. Whether you’re routing high-speed digital signals or managing dense analog layouts, our engineering team follows best practices—including angle rules—to improve your product’s performance.

We are certified under ISO9001, ISO13485, IATF16949, and AS9100D, with an MES system that ensures traceability and quality control. We specialize in both standard and complex PCB manufacturing, including HDI, RF, and metal-core designs.

Contact Us Today

If you need help with routing strategy or want high-quality PCB production, our team is ready. From prototype to volume production, we can support your needs with fast delivery, quality control, and engineering guidance.

📩 Reach out now to get your quote and talk to our experts.

FAQs

1. Do 90-degree angles always cause EMI issues?

Not always. At low frequencies, the impact is minimal. But in high-speed or RF designs, they can be problematic.

2. Is 45-degree routing mandatory for all traces?

It’s not mandatory, but it’s highly recommended for signal traces, especially in complex or fast designs.

3. Can I use rounded corners instead of 45-degree angles?

Yes. Rounded corners are even better for very high-speed signals but may increase layout complexity.

4. Are 90-degree bends allowed in power planes?

Yes. Since power planes don’t carry high-speed signals, 90-degree turns are generally safe there.

5. How can I check for right angles in my layout?

Use your PCB tool’s DRC (Design Rule Check) to scan for sharp angles or manual review if needed.

Happy 19th Anniversary to Best Technology!!!
Monday, June 30th, 2025

Last Saturday, Jun 28th, 2025, we are thrilled to celebrate the 19th anniversary of Best Technology both in our factory and office. It has been an inspiring journey of innovation, perseverance, and continuous growth since our company was officially established on June 28, 2006, in Hong Kong. What started as a small team with a single product line has now become a leading printed circuit board (PCB) and assembly service provider trusted by hundreds of global customers.

Our Growth Capability

In the early days, Best Technology focused on producing metal dome switches, with only one staff member and a very small office. Our scale was small, but our vision was big: to become a reliable, long-term PCB manufacturing partner that values quality, precision, and speed.

As time passed, our capabilities matured. We gradually expanded our product lines from metal domes to FR4 PCBs, Heavy Copper PCBs, Flexible Circuits (FPC), Rigid-Flex PCBs, Metal Core PCBs (MCPCBs), Ceramic PCBs and built a SMT factory, aiming to provide customer with one-stop service. Today, we are proud to support a wide range of industries including automotive, medical, aerospace, LED lighting, industrial control, power electronics, and many more.

Solid Team Backed us

One of our most valuable assets is our people. From a single founder Peter to a dedicated team of over 100 skilled professionals, our growth has been powered by individuals who care deeply about every board we produce. Most of our engineers and production staff have over 10 years of experience, enabling us to tackle even the most complex and high-precision PCB projects. Here are some our office staff.

To support increasing demand and advanced technical requirements, we’ve continually invested in state-of-the-art production equipment and testing instruments. Today, we operate dozens of machines that help us deliver:

  • 20 OZ heavy copper PCBs
  • 4-layer metal core PCBs
  • High-frequency Rogers and Taconic boards
  • Controlled impedance multilayers
  • Quick-turn prototypes within 24 hours

With over 260,000 square feet of monthly production capacity and a strict ISO9001, ISO13485, IATF16949, and AS9100D certified quality system, we ensure our boards meet the highest international standards.

Growing Together with Global Customers

As we’ve grown, so has our customer base. From serving a handful of clients locally, we now support hundreds of customers across Asia, Europe, North America, and Oceania. Many of our customers are long-term partners who appreciate our fast delivery, consistent quality, and professional engineering support.

We are especially proud to have built strong relationships with companies in medical electronics, military and defense systems, communication devices, and green energy products, helping them bring reliable and high-performance solutions to market.

We Offer Turnkey PCB Solutions

Best Technology is not just a PCB manufacturing. We’re a one-stop solution provider. Over the past 19 years, we’ve expanded our services to include:

  • PCB duplication and layout
  • Engineering and process design
  • Component sourcing and BOM management
  • In-house SMT and DIP assembly
  • Full system integration and final product assembly

This comprehensive capability allows us to assist customers from initial concept to final product shipment, saving them time, cost, and communication hassle.

Looking Back with Pride, Looking Ahead with Confidence

Nineteen years may sound like a long time, but for us, this is only the beginning. With each passing year, we’ve learned, improved, and evolved. From manual operations to fully digitized and MES-monitored workflows, from domestic sales to a global footprint, Best Technology has transformed into a modern, competitive, and customer-focused enterprise.

We are grateful to every employee who contributed to our growth, and to every customer who chose to trust us. Your continued support is the reason we are here today, celebrating this special milestone.

As we look forward to the future, we remain committed to:

  • Continuous innovation
  • Advanced manufacturing capabilities
  • Rigorous quality control
  • Flexible and responsive customer service

Thank You for Being Part of Our 19-Year Journey

We believe that the best is yet to come. As we step into our 20th year, we invite you to grow with us, explore new ideas together, and build even stronger partnerships.

Whether you need standard FR4 PCBs, high-power heavy copper boards, high-frequency circuits, or custom PCB assembly solutions — Best Technology is always ready to be your reliable manufacturing partner.

👉 Have a project in mind? Contact us today to find out how we can help bring your vision to life.

Happy 19th Anniversary to all of us at Best Technology!

Basic Electron Devices and Circuits
Friday, June 27th, 2025

Electron devices and circuits are the foundation of modern electronics. From smartphones and computers to medical scanners and satellite systems, these components quietly manage the flow of electricity behind the scenes. This blog explores how they work, what types exist, and how they power the electronic world around us.

Basic Electron Devices and Circuits

What Are Electron Devices?

Electron devices are components that either control, modify, or amplify electrical signals. These devices rely on the movement of electrons to function and are used in countless applications, from simple toys to complex industrial machinery. Their job is to manage electrical energy in ways that produce useful output—such as turning on lights, processing data, or amplifying sound.

At their core, electron devices convert electrical energy into other forms or modify electrical signals to perform a specific function. Without them, modern electronic systems wouldn’t be possible.

Types of Electronic Devices

Each electronic component has specific properties that determine how it behaves in a circuit. The choice of components depends on the designer’s goal and the function the circuit is meant to perform. The image below highlights common electronic components used across various types of circuits. To better understand their roles, components are generally classified into two categories: Active Components and Passive Components.

1. Active Devices

    Active devices can control current flow and even amplify weak electrical signals. These devices require an external power source to operate. Some common active devices include:

    • Transistors: Used in amplifiers and switches.
    • Diodes: Let current flow in one direction.
    • Integrated Circuits (ICs): Tiny packages that contain complex electronic functions.

    Active devices are central to any system that processes signals, computes information, or boosts communication signals.

    2. Passive Devices

    Passive devices do not generate energy. Instead, they store, dissipate, or transfer it. Common examples include:

    • Resistors: Limit the flow of current.
    • Capacitors: Store and release electrical energy.
    • Inductors: Resist sudden changes in current.
    Types of Electronic Devices

    These components support the work of active devices and help shape how signals behave in a circuit.

    What Are the 5 Basic Electronic Devices?

    The five basic devices you’ll find in nearly every circuit are:

    • Resistor

    Resistors manage the current flowing through different parts of a circuit. They help in dividing voltage, controlling signal levels, and protecting components from excessive current.

    • Capacitor

    Capacitors store electrical charge temporarily. They’re used in filtering noise, smoothing power supply outputs, and creating time delays.

    • Inductor

    Inductors store energy in a magnetic field when current flows through them. They’re commonly used in filters, power supplies, and transformers.

    • Diode

    Diodes allow current to flow in only one direction. They are essential in power rectification, signal demodulation, and voltage regulation.

    • Transistor

    Transistors act as switches or amplifiers. They control the flow of current and are fundamental to logic circuits and digital electronics.

    How Do Electronic Devices Work?

    Each electronic device has a specific function based on its physical and electrical characteristics:

    • Resistors slow down current.
    • Capacitors store energy in an electric field.
    • Inductors build magnetic fields.
    • Diodes control direction.
    • Transistors regulate and amplify signals.

    Together, these devices shape how electricity behaves inside a circuit. When connected in specific arrangements, they form circuits capable of performing tasks like amplifying a sound, storing digital information, or controlling a motor.

    How Do Electronic Devices Work?

    What Are Electronic Circuits?

    An electronic circuit is a system of connected components that guide electrical currents to perform a specific job. These circuits can be as simple as a battery lighting an LED or as complex as the logic boards inside a computer.

    Circuits make electronic devices work by controlling where and how electricity flows. Each component in the circuit has a role—some store energy, others shape signals, and some respond to external inputs like light or sound.

    Types of Electronic Circuits

    Electronic circuits come in a few major types, depending on how they handle signals:

    • Analog Circuits

    Analog circuits work with continuous signals. They are used in audio systems, radio receivers, and temperature sensors. They process real-world inputs like sound or light.

    • Digital Circuits

    Digital circuits work with binary signals (0s and 1s). They form the backbone of computers, smartphones, and digital watches. Logic gates and microcontrollers are key components.

    • Mixed-Signal Circuits

    These combine analog and digital elements. Examples include digital audio converters, embedded controllers, and power management circuits.

    Types of Electronic Circuits

    Key Components in Electronics Circuits

    A functioning circuit depends on a combination of components, each with a distinct role:

    • Power Supply: Provides the necessary voltage and current.
    • Resistors: Manage current flow and protect sensitive parts.
    • Capacitors & Inductors: Shape or filter signals and manage timing.
    • Diodes & Transistors: Control signal direction, switching, and amplification.
    • Integrated Circuits (ICs): Combine multiple components in one small package for complex functions.
    • Switches, Connectors & PCBs: Physically support and route current throughout the system.

    All these parts are arranged on a printed circuit board (PCB), which provides the mechanical structure and electrical connections.

    Key Components in Electronics Circuits

    How to Design an Electronic Circuit?

    Designing a circuit starts with a clear goal. Once the purpose is defined, follow these steps:

    1. Outline Your Requirements: What do you want the circuit to do?
    2. Create a Schematic: Use circuit design software to build the layout using symbols for each component.
    3. Select Components: Choose values for resistors, capacitors, etc., based on your requirements.
    4. Simulate the Circuit: Check how it behaves using tools like LTspice or Proteus.
    5. Build a Prototype: Use a breadboard or PCB to assemble and test your design.
    6. Test & Debug: Measure voltages and currents to confirm it works as expected.
    7. Final Layout: Once tested, you can design a PCB for the final version.

    Even simple circuits need careful planning, as incorrect wiring or value choices can lead to failure or inefficiency.

    Common Measurement Devices for Electronic Circuits

    To check and troubleshoot circuits, engineers use various tools:

    • Multimeter: Measures voltage, current, and resistance. Essential for almost any testing.
    • Oscilloscope: Displays how signals change over time—helpful for analyzing waveforms.
    • LCR Meter: Measures inductance (L), capacitance (C), and resistance (R).
    • Logic Analyzer: Helps in debugging digital signals and timing issues.

    These devices ensure that the circuit performs properly under different conditions.

    Applications of Electron Devices and Circuits

    Electron devices and circuits power virtually all technology we use today. Here are a few major application areas:

    • Consumer Electronics: Televisions, phones, game consoles, and home appliances all rely on sophisticated circuits.
    • Automotive Systems: Used in engine control units (ECUs), ABS brakes, GPS modules, and more.
    • Medical Devices: Circuits manage everything from heart monitors to imaging systems.
    • Telecommunications: Signal boosters, routers, and network devices depend on electronic components.
    • Industrial Equipment: Used in automation, robotics, and machine control systems.
    • Defense & Aerospace: Critical in radar systems, flight control computers, and satellite communications.

    No matter the industry, the role of electron devices and circuits is critical in innovation, performance, and safety. Whether you’re a student, hobbyist, or professional, grasping how circuits function and how devices interact is essential to designing or repairing electronic equipment.

    For those looking to build reliable circuit boards or need help bringing their electronic designs to life, partnering with an expert manufacturer is key.

    Why Choose Best Technology for Electronic Circuit Projects?

    Best Technology is a trusted PCB manufacturer specializing in both prototype and volume production. With ISO-certifications, our team ensures your circuits meet international standards. Whether you need rigid PCBs, flexible circuits, or mixed-signal board assemblies, we help turn your ideas into high-quality products—on time and within budget. By choosing Best Technology, you can enjoy:

    1. Fast Turnaround from Prototype to Mass Production

    We help you move quickly from design to final product. Whether it’s a first-run prototype or a full production batch, we adapt to your schedule and keep your project on track.

    2. Hands-On Engineering Support

    Our experienced engineers work with you on component selection, stack-up optimization, and layout suggestions—helping you avoid design flaws before production begins.

    3. High Customization, No Fear of Complexity

    Need a non-standard stack-up, hybrid materials, or bendable structures? We handle complex builds with confidence and tailor every detail to match your design requirements.

    4. Clear Quotes and On-Time Delivery

    Our pricing is transparent, and our timelines are realistic. Dedicated project coordinators provide regular updates, so you’re never left guessing.

    5. Quality is a Daily Practice, Not Just a Promise

    We don’t just inspect a few boards—we test every unit. From flying probe tests to X-ray and AOI, our quality process ensures every board performs reliably.

    FAQs

    1. What’s the difference between an electronic and electrical device?

    Electronic devices use the flow of electrons to process signals, while electrical devices typically handle power distribution and energy conversion.

    2. Can I build electronic circuits without a PCB?

    Yes, prototypes are often built on breadboards or perfboards, but PCBs are used for stability and durability in final products.

    3. What software is best for circuit design?

    Popular tools include KiCad, Eagle, Altium Designer, and Proteus for simulation and layout.

    4. What is the most common cause of circuit failure?

    Overheating, poor soldering, incorrect component values, or voltage surges are common failure causes.

    5. How do I start learning electronics as a beginner?

    Start with basic components, build simple circuits using breadboards, and gradually move to microcontroller projects using kits like Arduino or Raspberry Pi.

    Flexible Foldable PCB: Types, Advantages & Applications
    Thursday, June 26th, 2025

    Foldable PCB technology has changed how engineers design compact and flexible electronics. From smartphones that fold in half to medical devices that wrap around the body, a foldable PCB board helps make these designs possible. Unlike traditional rigid boards, these PCBs bend or twist without breaking. They save space, reduce weight, and often need fewer connectors.

    In this blog, we’ll explore different types of foldable PCBs, their pros and cons, where they’re used, and why certain types—like bendable aluminum—cost more. We’ll also share the key design tips and how to find a reliable foldable PCB manufacturer for your next project.

    What is a Foldable PCB?

    A foldable PCB is a printed circuit board designed to bend, flex, or fold without damaging the electrical pathways. These PCBs are made using flexible materials like polyimide or specially treated FR4. They are often thin, light, and durable, which makes them useful in tight or moving spaces.

    Unlike rigid boards, foldable PCBs can take on 3D shapes. They can be used in hinges, curves, or tight enclosures where a regular FR4 PCB won’t fit. These designs cut down on cables and connectors, making the device smaller, lighter, and more reliable.

    What is a Foldable PCB?

    Foldable PCB Types

    Foldable PCBs come in several forms. Each has its own strength and is used in different applications.

    • Flexible Circuits

    This is the most common flexible circuits, called FPC as well. These use a thin polyimide film instead of standard fiberglass. They can bend freely in any direction and are ideal for cameras, printers, wearables, and foldable phones. They’re often single-sided but can be multilayered.

    Flexible Circuits
    • Rigid-Flex PCBs

    A rigid-flex PCB combines the best of both worlds—rigid sections for stable component mounting and flexible areas to allow folding. These are popular in complex devices like military gear, satellites, and high-end medical tools.

    Rigid-Flex PCBs
    • Semi-Flexible PCBs

    Semi-flexible PCB uses a flexible version of standard FR4. It’s bendable only once or twice during installation. It’s cheaper than flex PCBs but more limited. You’ll find these in LED modules or automotive electronics where minor bending is needed.

    Semi-Flexible PCBs
    • Bendable Aluminum PCBs

    Bendable aluminum boards use aluminum cores with bendable material series. They are mostly used in LED strips, vehicle lighting, or static fold setups. While they aren’t as flexible as polyimide boards, they handle heat well and provide strong mechanical support.

    Bendable Aluminum PCBs

    Advantages of Foldable PCBs

    • Saves space: They fit in tight spots and allow for creative layouts.
    • Reduces weight: Ideal for portable or wearable devices.
    • Fewer connectors: Fewer mechanical connections mean fewer failure points.
    • Shock resistance: Flex PCBs can absorb vibrations better than rigid ones.
    • Better reliability: Strong signal paths without added cables.

    Disadvantages of Foldable PCBs

    • Higher cost: Especially true for rigid-flex or aluminum options.
    • Complex design: Requires careful layout and material selection.
    • Bending fatigue: Repeated flexing can wear out traces over time.
    • Limited layer options: Fewer layers compared to rigid boards.

    Foldable PCB Applications

    Foldable PCB boards are now used across many industries thanks to their size and flexibility. Common applications include:

    • Smartphones and tablets: Especially foldable or flip models.
    • Wearable devices: Smartwatches, health bands, or fitness trackers.
    • Medical devices: Flexible sensors, hearing aids, or body patches.
    • LED lighting systems: Flexible LED strips, curved lighting, or signage.
    • Automotive interiors: For dashboards, control panels, and ambient lighting.
    • Consumer electronics: Cameras, game controllers, or fold-out gadgets.
    • Aerospace and military: Lightweight systems that must handle vibration.
    Foldable PCB Applications

    Why Bendable Aluminum PCB Costs More Than Flexible Circuits?

    You might notice that bendable aluminum PCBs often cost more than regular flexible circuits. Here’s why:

    • Material cost: Aluminum cores and dielectric layers used in bendable boards are more expensive than polyimide film used in flex PCBs.
    • Thermal performance: These boards are built for high-heat environments, so they require special treatment and thermal interface materials.
    • Machining difficulty: Bending metal without damaging the circuit paths takes precision and specialized tools.
    • Lower yield rate: These boards are harder to process in large volumes, especially when custom bending angles are needed.

    So while bendable aluminum PCBs offer great heat management and durability, their manufacturing process drives up the cost compared to standard flexible circuits.

    Design Considerations of Foldable PCB Board

    When designing a foldable PCB, there are several rules to follow:

    • Bend radius: Always keep the bend radius at least 6 to 10 times the board thickness to avoid cracks or delamination.
    • Trace layout: Avoid sharp corners or 90-degree bends in traces, especially in flexible sections. Use curved paths for less stress.
    • Stress relief: Add slots or wider copper pads in flex areas to reduce strain.
    • Material selection: Choose polyimide for high flex use or semi-flex FR4 for limited bends. For heat-heavy setups, use bendable aluminum.
    • Stack-up planning: Place sensitive components away from fold zones. Keep fewer layers in the flex area to maintain reliability.
    • Bending direction: Plan the layout to avoid stress on solder joints or component leads when the board is bent.

    Designing for foldability takes extra care, but it pays off in product performance and durability.

    Where to Find a Foldable PCB Manufacturer?

    If you’re building devices with foldable designs, it’s important to work with a manufacturer that understands the details. Here’s what to look for:

    • Specialized experience: Choose a factory with proven capability in flex, rigid-flex, and semi-flex designs.
    • Engineering support: You’ll need layout reviews, DFM checks, and prototyping advice.
    • Clean production: Flex and bendable PCBs need precise etching and lamination in controlled environments.

    Best Technology is one of the leading manufacturers offering complete support for foldable PCB boards. At Best Technology, “Total Customer Satisfaction” is our goal, and it is the core of Best Technology’s operation as a PCB manufacturer. Procurement, sales, engineering, manufacturing, inventory, and quality have the same common goal of ensuring directly or indirectly “Total Customer Satisfaction”. We provide flexible circuit production, rigid-flex builds, and even custom aluminum-based PCBs for thermal control. With our ERP traceability system and professional engineering team, we help clients go from prototype to mass production with speed and reliability.

    Call To Action

    Get in touch with us today for a quick quote or engineering consultation—we’ll help bring your folding design to life.

    FAQs

    Q1: Can foldable PCBs be reused after bending?

    Some types, like polyimide flex circuits, can bend thousands of times. Others, like semi-flex or bendable aluminum PCBs, are designed for limited bending during assembly.

    Q2: What’s the lifespan of a flexible PCB?

    With proper design, a flex circuit can last over a million bending cycles. It depends on material, bend radius, and stress exposure.

    Q3: Are foldable PCBs safe for high-current applications?

    Yes, with the right trace width and copper thickness. However, heat management and durability must be carefully planned.

    Q4: Can I mount heavy components on the flexible part?

    No. Heavy or rigid components should be placed on the rigid or reinforced sections to avoid stress damage.

    Q5: How fast can I get a foldable PCB prototype?

    At Best Technology, we offer fast-turn prototyping in as little as 5–7 working days, depending on design complexity.

    When you’re ready to build a reliable and high-performance foldable circuit, Best Technology is here to help. Our expert team, quality certifications, and full-service support make us the go-to foldable PCB manufacturer in China.

    What is DTP MCPCB? DTP Copper MCPCB Structure
    Wednesday, June 25th, 2025

    A DTP MCPCB, or Direct Thermal Path Metal Core PCB, also known sinkpad MCPCB, is a type of printed circuit board designed for high-power and high-heat applications. It helps electronics stay cool and stable, even under heavy loads. Compared to standard MCPCBs, DTP PCBs offer better thermal transfer and stronger mechanical support. Many industries, including LED, power supply, automotive, and telecom, now prefer DTP copper MCPCBs for reliable performance.

    In this blog, we’ll explain what DTP means, its features, structure, design tips, manufacturing process, and how it fits into modern electronics.

    What Is DTP and Its Features?

    DTP stands for Direct Thermal Path. It refers to a design where heat moves directly from hot components to the metal base without many thermal barriers. This path lowers thermal resistance and keeps components cooler.

    Main Features of DTP:

    • Direct connection between heat source and metal base
    • Higher heat dissipation than traditional MCPCBs
    • Stronger thermal conductivity through thick copper or copper convexity
    • Better reliability in high-power circuits
    • Long-lasting even under thermal cycling and vibration

    This structure reduces the chance of overheating, which helps the whole system run longer and safer.

    What is DTP MCPCB? DTP Copper MCPCB Structure

    DTP Copper MCPCB Structure

    A DTP copper MCPCB uses a raised copper structure (called a copper convexity or copper boss) formed directly on the metal base. This convex feature aligns under the heat source, typically a power component like a MOSFET or high-wattage LED. The DTP copper PCB layers are:

    • Top Layer: Copper trace for electrical routing
    • Dielectric Layer: High thermal conductivity insulation
    • Copper Convexity: Directly contacts both the component and the base
    • Metal Base: Usually aluminum or copper for heat spreading

    Its stackup layers is:

    What is DTP MCPCB? DTP Copper MCPCB Structure

    This design bypasses traditional insulation layers and allows heat to flow directly into the metal core.

    DTP MCPCB vs Traditional MCPCB

    Standard MCPCBs have a thin dielectric layer between the copper trace and the metal base. This layer adds thermal resistance. In contrast, a DTP PCB reduces this resistance by forming a direct path between the component and the base metal using copper convexities.

    FeatureDTP MCPCBTraditional MCPCB
    Heat TransferDirect (through copper convexity)Through dielectric
    Thermal ResistanceVery LowMedium
    Use CaseHigh-power, LED, EV, power supplyGeneral LED, moderate power
    CostHigherLower
    PerformanceExcellentGood

    Where Are DTP PCBs Used?

    DTP MCPCBs are perfect for any application where heat is a big issue. They’re now standard in many thermal-critical products. The main applications including:

    • High-power LED lighting
    • Power supplies and inverters
    • Electric vehicles (EVs) and battery packs
    • RF and telecom base stations
    • Solar energy systems
    • Laser modules and sensors

    Whenever components get hot and space is tight, DTP copper MCPCBs offer a smart solution.

    Tips for MCPCB Design with DTP Structure

    Designing a DTP PCB requires special attention to thermal paths, layout, and material selection.

    1. Place heat-generating components directly over copper convexities
    2. Use high-conductivity dielectric materials to keep thermal resistance low
    3. Align thermal vias with component pads for effective heat flow
    4. Choose a suitable base material: aluminum for cost, copper for performance
    5. Ensure planarity and flatness for solid thermal contact

    A carefully designed DTP MCPCB handles more power without compromising safety or reliability.

    Why Is the Price of DTP MCPCB Higher Than a Normal MCPCB?

    The cost of a DTP MCPCB is higher due to the complexity of its design and processing. It uses thicker copper or custom copper convexities, which are more expensive than standard copper foil. Creating a precise raised copper feature under each heat source requires extra machining steps, tight alignment, and rigorous quality checks.

    Additionally, the dielectric materials used must have very high thermal conductivity and are usually more costly. The manufacturing process also involves advanced methods like X-ray alignment, CNC machining, and thermal performance testing. Despite the higher price, DTP MCPCBs offer long-term savings by improving thermal efficiency, reducing failure rates, and extending product lifespan.

    How DTP MCPCBs Are Manufactured?

    The manufacturing of a DTP MCPCB is more advanced than a standard MCPCB manufacturing process. It focuses on forming a raised copper boss (convexity) that provides a one-piece thermal bridge between the heat source and the metal base.

    1. Base Metal Preparation

    The aluminum or copper base is cleaned and pre-treated. This forms the foundation for the entire board.

    2. Creating the Copper Convexity

    A raised copper feature is formed on the base metal. This copper boss is placed directly beneath high-heat components. The convexity may be CNC machined or created during the copper plating process.

    3. Dielectric Layer Lamination

    A thin, high-thermal-conductivity dielectric is laminated around the copper convexity and onto the metal base. The copper bump remains exposed to make direct contact with the top copper circuit.

    4. Copper Foil Application & Circuit Etching

    Copper foil is laminated onto the surface and patterned using photolithography. The exposed part of the copper boss connects directly to a pad on the top layer.

    5. Drilling & Plating (if required)

    If the design includes signal vias or multi-layer connections, micro-drilling and copper plating are applied carefully to avoid damaging the copper boss.

    6. Solder Mask & Surface Finish

    Solder mask is printed, leaving heat transfer pads exposed. Surface finish (e.g., ENIG, HASL) is applied for soldering protection.

    7. Inspection & Testing

    • X-ray confirms alignment of copper convexity under the pad
    • Thermal resistance is measured
    • Electrical continuity is tested
    • Visual and mechanical checks ensure no delamination or defects

    This process requires tight process control and high-end fabrication equipment.

    Benefits of Using DTP Copper MCPCB in High-Power Electronics

    • Superior thermal performance for high-wattage components
    • Longer component life due to reduced junction temperatures
    • Smaller form factor with higher power density
    • Stable performance under vibration, shock, and thermal cycling
    • Improved system efficiency and lower cooling requirements

    These benefits make DTP MCPCBs an excellent investment for demanding applications.

    What is DTP MCPCB? DTP Copper MCPCB Structure

    DTP PCB Material Choices

    A high-quality DTP PCB relies on the right materials:

    • Copper Convexity: Pure copper, usually 1–4mm thick
    • Dielectric Layer: Ceramic-filled epoxy or other high-conductivity material

    Metal Base:

    • Aluminum: Lightweight, good for general use
    • Copper: Best thermal conductivity, ideal for extreme conditions

    The right combination depends on your project needs, thermal limits, and cost targets.

    Why Work With a Reliable DTP MCPCB Manufacturer?

    Not all PCB manufacturers can build DTP MCPCBs. You need a supplier with tight process control, CNC machining, and advanced lamination tools.

    A good DTP supplier should offer:

    • Custom DTP MCPCB design support
    • In-house thermal simulation and analysis
    • CNC or stamping for copper convexity
    • X-ray and AOI for high-precision quality control
    • Quick prototyping and scalable volume production

    About Best Technology

    At Best Technology, we are experts in DTP MCPCBs, aluminum PCBs, and thermal solution boards. We serve industries including LED, automotive, telecom, and medical electronics. We also use MES systems to provide full traceability of materials and processes. Our team can support you from design to mass production with reliable engineering and fast service.

    Call To Action

    If you’re working on a demanding project, contact Best Technology to learn how a custom DTP copper MCPCB can power your next innovation.

    FAQs

    1. What is a DTP MCPCB?

    A Direct Thermal Path MCPCB uses a raised copper convexity to transfer heat directly from the component to the metal base.

    2. How does a DTP copper MCPCB differ from a standard one?

    It bypasses insulating layers by forming a direct copper path, reducing thermal resistance.

    3. What are the main uses of DTP PCBs?

    Used in LED lighting, power supplies, automotive electronics, and telecom base stations.

    4. Why is the DTP MCPCB more expensive?

    It uses more copper, complex machining, high-end materials, and tighter quality control.

    5. Does Best Technology offer custom DTP MCPCB services?

    Yes, we provide full engineering support, fast prototyping, and scalable production.

    IMS PCB Full Form, Insulated Metal Substrate PCB Manufacturer
    Tuesday, June 24th, 2025

    IMS PCB full form is Insulated Metal Substrate PCB—a type of printed circuit board built to manage high heat and maintain strong mechanical support. It’s a popular choice for LED lighting, power supplies, and automotive electronics, where heat control is critical.

    At Best Technology, we’re a trusted IMS PCB manufacturer in China, providing custom thermal management solutions with high precision, reliable materials, and a full range of engineering support. But let’s dig deeper into what makes insulated metal substrate PCBs unique—and why they’re so important in modern electronics.

    IMS PCB Full Form, Insulated Metal Substrate PCB Manufacturer

    What Is IMS Insulated Metal Substrate PCB?

    An IMS (Insulated Metal Substrate) PCB is a type of circuit board that uses a thermally conductive dielectric layer bonded between a metal base (often aluminum or copper) and a copper circuit layer. The metal base helps dissipate heat more efficiently, especially compared to traditional FR4 boards.

    When it comes to IMS PCB thermal conductivity, this is the most valuable feature. The dielectric layer in IMS boards typically offers a thermal conductivity range from 1.0 W/mK to over 8.0 W/mK, depending on the application. The metal base, like aluminum or copper, works as a built-in heat sink—pulling heat away from active components like LEDs, power transistors, or ICs. That’s why IMS PCBs are commonly used in LED modules, power converters, automotive lighting, and solar inverters—where both heat and performance need to be tightly controlled.

    IMS PCB Material

    Choosing the right material for an IMS board is essential. Three layers make up a standard IMS PCB: the metal base, the dielectric layer, and the copper foil. And for the metal base, there are two options: copper base and aluminum base.

    • Copper IMS PCB

    Copper IMS PCBs offer superior heat transfer capabilities. Copper has a thermal conductivity of nearly 400 W/mK, much higher than aluminum. This means copper is ideal for applications with extreme power densities or where space is limited but heat is a concern.

    However, copper is also more expensive and heavier than aluminum, so it’s generally reserved for high-performance needs like laser modules, RF circuits, or military-grade devices.

    Copper IMS PCB
    • IMS Aluminum PCB

    The IMS aluminum PCB is the most common choice. Aluminum provides good thermal conductivity (typically around 200 W/mK), excellent mechanical strength, and lower cost compared to copper.

    Aluminum IMS PCBs are often used in LED lighting systems, electric vehicle chargers, power control modules, and industrial automation systems. They provide a balanced solution between cost and thermal management, which is why they’re the industry standard. Some common aluminum grades used include:

    • 5052 aluminum: Strong, corrosion-resistant, and suitable for structural use.
    • 6061 aluminum: Versatile, high-strength alloy.
    • 1060 aluminum: Excellent thermal conductivity, ideal for cost-sensitive applications.
    IMS Aluminum PCB

    IMS PCB Stackup

    The stack-up of an IMS PCB refers to how the layers are arranged. A typical IMS PCB stackup includes:

    • Top copper trace layer – for routing signals and power.
    • Thermal dielectric layer – usually made of epoxy resin filled with ceramic for heat transfer.
    • Metal base – usually aluminum or copper.

    For more advanced applications, 2 layer IMS PCBs are often used. In a 2 layer IMS PCB, an additional copper circuit layer is placed above the dielectric, and interconnections are formed using plated through-holes. These are useful when you need more complex routing or higher power density.

    Multilayer IMS stackups are possible but require special lamination techniques. These are often customized depending on the mechanical, electrical, and thermal needs of the application.

    IMS PCB Applications

    Thanks to their excellent thermal performance and mechanical strength, IMS PCBs are widely used in demanding environments. Here are some key application areas:

    • LED lighting: Street lights, high-bay lights, grow lights, automotive headlights.
    • Power electronics: DC-DC converters, voltage regulators, motor drivers.
    • Automotive systems: Electric vehicle controllers, battery management units.
    • Industrial equipment: Robotics, welding machines, servo drivers.
    • Telecommunication: 5G base stations, power amplifiers.
    • Renewable energy: Solar panel inverters, wind turbine converters.

    IMS PCB HS Codes

    For companies that export or import IMS PCBs, understanding HS codes (Harmonized System codes) is essential for customs clearance and compliance.

    The general HS Code for IMS PCB falls under:

    8534.00 – Printed Circuits

    Subcategories can vary depending on whether the board is populated (assembled) or bare.

    To be more precise:

    a. Bare IMS PCBs (unassembled):

    • HS Code 8534.00.90 (for 1-4 layer ims pcb)
    • HS Code 8534.00.10 (4 or above layer ims pcb)

    b. Assembled IMS PCBs:

    HS Code 8537.10 or others depending on final product classification and applications.

    Always check with your local customs authority or logistics provider for the exact code applicable to your product type and destination country.

    IMS PCB Assembly

    IMS PCB assembly involves more care than standard FR4 boards due to thermal management and mechanical rigidity. Special attention must be given to soldering profiles and thermal expansion to prevent cracking or delamination.

    Key points during assembly:

    • Use low-stress soldering methods (e.g., vapor phase or controlled reflow).
    • Ensure proper thermal profile during reflow to avoid damage to the metal base or insulation.
    • Choose high-Tg solder masks and components to handle high power density applications.

    For high-volume needs, automated SMT lines should be optimized for heat dissipation and tight placement tolerances.

    Best Technology offers one-stop IMS PCB assembly, including:

    • DFM (design for manufacturability) & DFA (design for assembly) checks
    • SMT and through-hole soldering
    • AOI, X-ray inspection
    • Functional testing
    • Box building assembly
    • Final inspection

    Our strict quality control ensures your boards are built to meet thermal and mechanical demands.

    Best IMS PCB Manufacturer – Best Technology

    When choosing an IMS PCB manufacturer, experience, quality, and customization capabilities matter most. That’s where Best Technology stands out.

    We specialize in insulated metal substrate PCBs with over a decade of industry focus. Our strength lies in advanced thermal management PCBs, from aluminum IMS boards to copper-core multilayer solutions.

    Why Choose Best Technology for IMS PCBs?

    ✅ Technical Support Before & After Sales

    ✅ 99% Customer Satisfaction ISO9001, ISO13485, IATF16949, UL

    ✅ Material options: Wide range of metal bases (Al, Cu, Stainless Steel), dielectric materials with 1–8 W/mK.

    ✅ Full-stack service: From DFM support to final assembly and testing.

    ✅ MES traceability: Real-time tracking and control throughout production.

    ✅ Engineering support: Custom stackups, prototyping, thermal analysis, and layout review.

    Whether you need a 2 layer IMS PCB for automotive lighting or a high-power copper IMS board for industrial drives, we can tailor the solution to fit your needs. With our strong supply chain and experienced team, we help customers worldwide bring their designs to life.

    Best Technology is your go-to partner for custom IMS PCB fabrication and assembly. We combine deep technical knowledge, certified quality, and flexible manufacturing to deliver solutions that work—every time.

    Ready to upgrade your thermal management? Contact Best Technology today for a quick quote or technical consultation.

    FAQs

    1. What is the difference between IMS PCB and FR4 PCB?

    IMS PCBs use a metal base for better heat dissipation, while FR4 boards use fiberglass, which has low thermal conductivity.

    2. Can IMS PCBs be multilayered?

    Yes, multilayer IMS PCBs are possible but require special lamination techniques and are more complex to manufacture.

    3. What are typical thermal conductivity values for IMS PCBs?

    The dielectric layer in IMS boards usually ranges from 1 to 8 W/mK. Copper and aluminum also contribute to heat dissipation.

    4. What is the HS code for an assembled IMS PCB?

    Typically, 8537.10, but check with local customs authorities as codes can vary by region.

    5. How can I request a custom IMS PCB quote from Best Technology?

    Simply email us your Gerber files, BOM, and design requirements, or use our online quote form. Our engineers will get back to you quickly.

    PCB Layer Count and Thickness: Why 1.6mm Isn’t Always Just 1.6mm
    Tuesday, June 24th, 2025

    Printed Circuit Boards (PCBs) come in a variety of layer configurations and thicknesses, each suited to specific electrical and mechanical needs. One of the most common total thicknesses in the industry is 1.6mm, but depending on copper weight and dielectric material selection, the actual thickness can vary—sometimes leaning closer to 1.7mm, especially in high copper-weight designs.

    PCB Layer Count and Thickness: Why 1.6mm Isn't Always Just 1.6mm

    A Closer Look at 6-Layer PCBs with Heavy Copper

    For example, a 6-layer PCB with 4oz copper on all layers and a nominal thickness of 1.6mm can practically reach 1.68mm. This is because each 4oz copper layer measures about 35”m, and the dielectric materials—commonly Prepreg (PP)—must be of equal or compatible thickness to match the structural and electrical integrity.

    Thickness Calculation Example:

    • 4oz copper ≈ 140”m per layer (both sides)
    • Dielectric material (PP) thickness ≈ matches the copper layers
    • Total stack-up: 4oz × 35”m × 6 layers × 2 (copper + PP) = ~1.68mm

    Such a construction is ideal when higher current-carrying capacity, thermal performance, and mechanical strength are required—for example, power distribution boards, automotive controllers, and industrial automation equipment.

    6-Layer PCBs with Heavy Copper

    When More Layers Matter: 12-Layer PCBs and Beyond

    As systems grow more complex, 12-layer PCBs are commonly used in high-speed data communication, AI computing platforms, and server mainboards. These applications require not only signal integrity but also EMI shielding, controlled impedance, and dedicated power/ground planes.

    • A 12-layer stack-up typically includes:
    • Multiple signal layers for differential pairs and high-speed routing
    • Dedicated ground and power planes
    • Carefully chosen PP and core materials to maintain target thickness (often still around 1.6mm)

    Maintaining 1.6mm with more layers means thinner individual dielectric layers and copper foils, making material selection and lamination control critical.

    12-Layer PCBs

    Thickness, Materials, and Dielectric Strength

    The interplay between copper thickness, prepreg, and core materials affects not only the final PCB thickness but also electrical isolation and breakdown voltage. Thicker copper increases current capacity but reduces the available space for dielectric layers—potentially compromising dielectric strength if not properly managed.

    To ensure breakdown voltage requirements are met, manufacturers must:

    • Use high-quality, high-resin content prepregs
    • Maintain minimum dielectric spacing between high-voltage nets
    • Control resin flow during lamination to avoid thin spots

    For example, FR-4-based PCBs typically require at least 100”m spacing to withstand 500V or more, depending on the resin system.


    Conclusion

    While 1.6mm is a standard thickness in PCB manufacturing, the internal layer structure determines the real-world electrical and mechanical performance. From 6-layer power boards with 4oz copper to 12-layer high-speed boards, designers must strike a balance between copper weight, material thickness, and breakdown strength.