Archive for the ‘FR4 PCB’ Category

What is a Copper Clad PCB? Copper Clad Laminate (CCL)

Thursday, August 21st, 2025

Copper clad PCB are a core material for printed circuit boards (PCBs). Composed of an insulating substrate and copper foil, these materials are heat-pressed to form a composite. They both support components and provide conductive circuits. Depending on the substrate, these materials can be categorized as paper, fiberglass, composite, or metal. They are widely used in consumer electronics, communications, automotive, and industrial control applications.

What is a Copper Clad PCB? Copper Clad Laminate (CCL)

Are you curious about Best Technology’s copper clad PCBs?

Does the insulation performance meet circuit insulation requirements?

Can the material strength withstand the processing and usage environment?

Is the performance and cost balance balanced?

Does BEST Technology provide customization and after-sales support?

Best Technology’s copper clad PCB can answer these questions.

Compatible. Supports standard sizes and customized specifications (thickness, shape), adapting to different PCB design requirements, and enabling fast response for small batches.

Performance. The base material is highly resistant to bending and impact, and can withstand cutting, drilling, and other processing processes, preventing cracking or deformation after long-term use.

Achieve. Performance meets industry standards, with over 100 board options for cost optimization, balancing reliability and affordability.

Provide. Supports customization of materials, specifications, and processes. After-sales service includes rapid response and warranty services, and expedited orders ship within 24 hours.

What is copper clad in PCB?

Copper clad PCB refers to a board where a thin layer of copper foil is bonded to one or both sides of a substrate, usually fiberglass or other insulating material. This copper layer forms the conductive surface where circuit patterns are later etched.

Without this copper cladding, a PCB would just be an insulator with no ability to carry signals. By laminating copper onto the substrate, the board gains electrical conductivity and becomes the foundation for electronic circuits.

The copper clad board is then processed through techniques like imaging, etching, and drilling to create pathways that allow electricity to flow between components.

In short, a copper clad PCB board is the starting point for almost every PCB. It bridges the gap between insulating materials and conductive pathways.

How thick is PCB copper clad?

Copper thickness is one of the most critical specifications in any copper clad PCB sheet. It directly affects current-carrying capacity, heat dissipation, and durability.

The thickness of copper in PCBs is usually measured in ounces per square foot (oz/ft²). Here’s what it typically looks like:

0.5 oz/ft² copper → about 18 microns thick

1 oz/ft² copper → about 35 microns thick

2 oz/ft² copper → about 70 microns thick

3 oz/ft² and above → heavy copper, often used for power electronics

Standard consumer electronics often use 1 oz copper. High-power applications may need 2 oz or more to handle higher currents without overheating.

So, when choosing a PCB copper clad board, thickness depends on your circuit’s power requirements and performance needs.

What are the materials of copper clad laminate (CCL)?

The copper clad laminate (CCL) is not just copper. It’s a composite material made of multiple layers. Each one has a specific role.

Here are the primary materials used:

1. Copper Foil

Conductive layer
Provides the pathways for current flow
Usually treated to improve adhesion

2. Resin System

Often epoxy or modified epoxy
Acts as a binder
Provides mechanical strength

3. Reinforcement Material

Fiberglass cloth is the most common
Ensures dimensional stability
Improves heat resistance

4. Additives

Flame retardants
Fillers for mechanical stability
Special compounds for high-frequency applications

The combination of these elements gives the copper clad laminate PCB its strong insulation, mechanical toughness, and long-term reliability.

What is a PCB with copper clad on only one side called?

PCB with copper laminated on only one side is known as a single-sided copper clad board. It’s the simplest form of PCB copper clad laminate.

These are widely used in low-cost and less complex electronic devices. For example:

Calculators

Power supplies

LED lighting modules

Consumer gadgets

On the other hand, a double sided copper clad PCB board has copper foil on both sides. This allows more complex designs and higher component density.

Therefore, depending on the complexity of the circuit, a single-sided or double-sided option can be chosen.

What are the types of copper clad laminate (CCL)?

Copper clad laminates are available in different types to suit varied applications. Here are the main categories:

Based on Substrate

Paper-based (phenolic resin) → Affordable, good for household appliances
Glass fabric (epoxy resin) → More durable, widely used in general electronics
Composite CCL → A mix of paper and fiberglass

Based on Copper Foil

Electrolytic copper foil → Smooth surface, ideal for precision circuits
Rolled annealed copper foil → Excellent ductility, used in flexible PCBs

Based on Application

General-purpose CCL → Cost-effective and widely used
High-frequency CCL → Designed for RF and microwave devices
High-speed CCL → Used in data communication systems
Thermal conductive CCL → Great for LED and power devices

Each type of copper clad laminate PCB material is designed to handle unique performance demands.

Why use a copper clad PCB board?

Copper clad PCBs bring several advantages that make them a preferred choice:

Excellent Conductivity: Copper provides stable and reliable current flow.

Thermal Management: Thicker copper spreads heat efficiently, preventing damage.

Mechanical Strength: Fiberglass reinforcement adds stability.

Design Flexibility: Available in single, double, or multilayer forms.

Cost Efficiency: Paper-based and FR4 laminates reduce manufacturing costs.

These advantages have led to the widespread use of copper clad PCBs in consumer electronics, automotive systems, and medical devices.

What is copper clad used for?

Copper clad boards serve as the base for many electronic products. Some key applications include:

1. Consumer Electronics

Smartphones, tablets, laptops
Wearable devices

2. Automotive Electronics

Control modules
Safety systems
Infotainment units

3. LED Lighting

High thermal conductivity versions
Used in LED lighting aluminum substrates

4. Industrial Control Systems

Robust designs for high current
Suitable for harsh environments

5. Medical Devices

Compact and reliable circuits
Long-term performance stability

In short, copper clad PCBs are used anywhere reliable electronic connections are required.

How to choose a copper clad board for PCB?

Choosing the right copper clad laminate PCB requires balancing performance, cost, and application needs. Here’s how you can decide:

1. Power Requirements

High current? Choose thicker copper.
Low power? Standard 1 oz copper is enough.

2. Frequency Performance

For RF or high-speed circuits, select low-loss laminates.
For simple circuits, FR4 is cost-effective.

3. Thermal Demands

LEDs and power devices benefit from thermal conductive laminates.

4. Design Complexity

Single-sided for simple devices.
Double-sided or multilayer for complex designs.

5. Budget Considerations

Paper-based laminates are cheaper.
Glass-fiber laminates offer longer life.

By considering these factors, you can select the best copper clad board PCB for your project.

At Best Technology, we specialize in PCB copper clad laminates that meet international standards and deliver long-term reliability. If you are seeking a trustworthy supplier for your copper clad PCB boards, our team is here to help. Contact us today at sales@bestpcbs.com

Tags:copper clad laminate pcb, Copper Clad PCB, copper clad pcb board, copper clad PCB material, PCB copper clad board, PCB copper clad laminate
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4-Layer Rigid Flex PCB Design & Manufacturer, Fast Delivery

Friday, August 15th, 2025

What is a 4-layer rigid flex PCB? Let’s explore its stackup, thickness, benefits, applications, design guide and manufacturing processes through this blog.

Are you troubled with these issues?

Is the line impedance fluctuation exceeding the standard after the product is bent? (Precision impedance control is used on rigid-flex boards, ensuring fluctuations of <5% after bending)
Is stress concentration causing cracking during multi-module assembly? (A four-layer stepped transition design distributes 90% of mechanical stress)
Is crosstalk severe during high-speed signal transmission? (Embedded shielding layer + differential pair routing, crosstalk suppression -50dB)

Best Technology can provide service:

Intelligent DFM Platform: Automatically detects design flaws and generates 3D assembly simulation videos
Hot-Compression Process Library: Provides six compression profiles, increasing yield to 99.2%
Full-Process Dashboard: Real-time display of 12 process statuses, including substrate cutting, lamination, and electroplating

Welcome to contact us if you have any request for rigid flex PCB: sales@bestpcbs.com.

What Is a 4-Layer Rigid Flex PCB?

The 4-Layer rigid flex PCB is a composite board made by combining a flexible printed circuit board (FPC) and a rigid printed circuit board (PCB) through a special process, which has the characteristics of both. Its core structure usually includes a four-layer design, with the middle two layers being flexible areas and the two sides being rigid areas. The rigid-flex combination is achieved through a lamination process.

4 Layer Rigid Flex PCB Stackup

Layer 1 (Top): Rigid signal layer (routing + key components)
Layer 2 (Inner Layer 1): Flexible ground layer (PI substrate, providing shielding and mechanical support)
Layer 3 (Inner Layer 2): Flexible signal layer (low-speed/auxiliary signals, optimizing routing density)
Layer 4 (Bottom): Rigid power/ground plane (FR4, reducing noise coupling)

How thick is a 4-Layer Rigid Flex PCB?

A 4-layer rigid-flex PCB typically has a total thickness range of 0.8mm to 1.6mm, depending on the design requirements and material combinations. Rigid sections (FR4) usually measure 1.2mm thick, providing structural support. Flex sections (polyimide) are much thinner, commonly 0.1mm, allowing bending and flexibility. The overall thickness is influenced by the copper weight (e.g., 1oz for signal layers, 2oz for power/ground planes) and dielectric material (FR4 or prepreg) used in the stackup.

Why Use 4-Layer Rigid Flex PCB?

Advantages of 4-layer rigid flex PCB:

Space and Routing Optimization: A layered design separates signal and power planes, increasing wiring density and making it suitable for compact devices like smartphones.
Signal and Electromagnetic Performance: Adjacent power/ground layers reduce noise, and thick inner copper ensures stable high-speed signal transmission.
Efficient Thermal Management: The inner copper foil evenly dissipates heat, and thermal vias enhance reliability in high-temperature environments.
Mechanical and Durability: A rigid-flexible structure reduces bending failures, and a multi-layered, vibration-resistant design is suitable for industrial applications.
Design and Cost Balance: Customized stacking optimizes performance and cost, while eliminating cables and streamlining the assembly process.

When to Use 4 Layer Rigid Flex PCB?

Applications of 4 Layer Rigid Flex PCB:

High-Density Electronic Devices – Smartphones, tablets, and wearables requiring compact layouts with dynamic bending zones.
Automotive Electronics – Dashboard control units and sensors exposed to vibration and temperature fluctuations.
Medical Devices – Implantable monitors and portable diagnostics needing lightweight, biocompatible designs.
Aerospace Systems – Avionics and satellite components demanding weight reduction and shock resistance.
Industrial Robotics – Articulated arms with repeated motion joints requiring durable yet flexible interconnections.
Consumer Electronics – Foldable displays and rotating-camera mechanisms necessitating 3D PCB solutions.

How to Design a 4-Layer Rigid Flex PCB?

Here are 4-layer rigid flex PCB design guide:

1. Layer Stackup & Material Selection

Rigid Zones: Use FR4 substrate (1.6mm thickness) for structural integrity.
Flex Zones: Opt for polyimide substrates (e.g., DuPont Pyralux AP/LF/FR) with 0.1–0.3mm thickness to accommodate dynamic bending.
Copper Type: Rolled Annealed (RA) copper for flex layers to ensure ≥100,000 bend cycles.
Coverlay: Match coverlay thickness to copper weight (0.5oz Cu → 1mil coverlay; 1oz Cu → 1.5mil coverlay).

2. Bend Radius Calculation

Formula: Minimum bend radius R=t×K, where t = total flex-zone thickness, K = layer-dependent coefficient (single-layer K=6–10; dual-layer K=10–15; four-layer K=20–50).
Example: For a 0.29mm four-layer flex zone, dynamic bend radius must be ≥5.8mm to prevent copper cracking.

3. Routing & Impedance Control

Signal Layer Allocation: Place high-speed signals (e.g., DDR, PCIe) on outer layers (L1/L4); use inner layers (L2/L3) for power/ground planes.
Trace Rules: Follow IPC-2223 standards (e.g., 70µm trace width/90µm spacing for 0.5mm BGA).
Microvias: Use laser-drilled microvias (≤0.1mm diameter) with copper-filled construction (IPC-4761 Type VII).

4. Mechanical & Thermal Design

Transition Zones: Implement “key-and-slot” designs or plastic frames to reduce stress concentration at rigid-flex junctions.
Thermal Management: Use ≥1oz copper in power/ground planes; add thermal via arrays (spacing ≤1mm) for heat dissipation.
Component Reinforcement: Add stiffeners (Kapton or aluminum, <10mil thickness) under flex-zone components to mitigate soldering stress.

5. Manufacturing & Testing Standards

IPC Compliance: Meet IPC-6013 Class 3/A requirements via 100% electrical testing, AOI, and X-ray inspection.
Reliability Tests: Conduct thermal shock (-40°C to 125°C), vibration (≥20G random), and bend cycle (≥1000 iterations) validations.

How to Make a 4-Layer Rigid Flex PCB?

Below are 4-Layer rigid flex PCB manufacturing processes:

Flexible Circuit (Flex) Processing

1. Shearing: Cut raw flex material (e.g., polyimide w/ copper) to size.
2. Drill: Use CNC to drill holes for layers/connections (4 – layer flex → holes for interlayer links).
3. PTH: Plate copper inside drilled holes (electro/electroless plating) for layer connectivity.
4. Dry Film Lamination: Apply photosensitive dry film (heat/pressure) as etching mask.
5. Develop: UV – expose film, wash off unexposed areas.
6. Etch: Remove unmasked copper (acid bath) to form traces.
7. Strip: Chemically remove remaining dry film.
8. AOI: Scan for defects (opens, shorts, wrong trace widths) via automated optical inspection.

Rigid Circuit (Rigid) Processing

1. Shearing: Trim raw rigid material (e.g., FR – 4) to panel size.
2. Drill: CNC – drill holes for components/vias.
3. Dry Film Lamination: Apply dry film (heat/pressure) as etching mask.
4. Develop: UV – expose, wash unexposed film.
5. Etch: Acid – etch unmasked copper to create traces.
6. Strip: Remove leftover dry film.
7. AOI: Check for defects (bad traces, opens/shorts) with automated optics.

Flex + Rigid Integration

1. 2nd Drill: Add holes for final connections (flex – rigid alignment, new vias).
2. De – Burr: Remove drill burrs (brush/chemical).
3. De – smear: Clean drill residues from holes (solvent/plasma).
4. PTH: Plate copper in new holes (electro/electroless) for cross – layer links.
5. DES: Repeat develop/etch/strip to shape integrated traces (flex + rigid).
6. AOI: Verify no misalignments/shorts between flex + rigid sections.
7. Solder mask: Apply liquid polymer, UV – expose, develop to protect non – solder areas.
8. Surface Finish: ENIG/ HASL
9. Silkscreen: Print ink (stencils) for labels, part markers.

Final Assembly

1. 2nd Pressing: Bond stiffeners (if needed) via heat/pressure.
2. Flex + Rigid Align: Use fixtures/optics to align flex + rigid sections.
3. FQC: Final visual/dimensional check (no misalignments, good solder mask).
4. Coverlay: Laminate protective film (polyimide) on flex areas (heat/pressure).
5. 2nd Drill: Add final holes (connectors, mounting).
6. Outline Rout: Cut board to final shape (CNC routing/punching).
7. PCB Separate: Split multi – panel boards (routing/punching).
8. E – Test: Check for opens/shorts/impedance issues.
9. Stiffener Attach: Add mechanical supports (if needed) to flex zones.
10. Packing: Seal in anti – static bags/trays (protect from damage/ESD).

Why Choose Best Technology as Rigid Flex PCB Manufacturer?

International Certifications: ISO 9001/UL/IATF 16949/RoHS certified, with medical-grade ISO 13485 support.
High-End Technical Capabilities: Supports 32-layer board design with a minimum line/space width of 0.0762mm, compatible with HDI and high-frequency materials (such as Rogers RO4350B).
High-Quality Materials: The flexible area utilizes DuPont polyimide substrate with rolled copper (≥100,000 flex cycles) to ensure durability.
Strict Quality Inspection: 100% electrical testing + AOI + X-ray inspection, compliant with IPC-6013 Class 3/A, with impedance control accuracy of ±5%.
24 Hours Rapid Prototyping: Standard orders are completed within 7 days, expedited orders within 3 days, with two free prototype verifications per month.
Flexible Custom Design: Supports 4-layer rigid + 2-layer flex stack-ups, blind and buried vias, metal edges, and other special processes.
Free Technical Support: Design-for-Function (DFM) checks and optimization, with 24/7 engineer assistance for impedance matching and thermal management.
Cost-effective solution: Tiered pricing for bulk orders (e.g., 6-ply panels at $200/10), and intelligent panelization reduces material waste by 15-20%.
End-to-End Service: Support rigid-flex PCB prototyping, design, manufacturing, assembly service and help you reduce time and production cost a lot.

Our Rigid-Flex PCB Capabilities

Parameter Category	Parameter Name	Parameter Value
Flexible Layer Count	Layer Range	1-10 layers
Flexible Layer Count	Configuration	Bonded or Air Gap
Rigid Layer Count	Layer Range	1-40 layers
Total Layer Count	Layer Range	2-50 layers
Flexible Core Material	Material Type	Polyimide (PI)
	Thickness Range	0.5 mil to 4 mils
	Adhesive Construction	Adhesive or Adhesiveless
Copper Thickness	Flexible Circuit	1/3 oz – 2 oz (RA or ED Copper Foil)
Copper Thickness	Rigid Circuit	0.5 oz to 10 oz
Coverlay	Material Type	Polyimide (PI)
Coverlay	Thickness Range	0.5 mil to 2 mils
Stiffener Material	Material Type	Polyimide (PI), FR4, Stainless Steel, Aluminum
Rigid Material	Material Type	FR4 (TG 130/170/180), Low Flow Prepreg
EMI/RF Shielding	Shielding Film	EMI/RF Shielding Films
Special Via Structures	Blind Vias & Buried Vias	Supported
Special Via Structures	Any Layer Interconnect	Supported
Controlled Impedance	Impedance Values	50Ω, 90Ω, 100Ω, 110Ω, and Custom Values
Surface Finishing	Process Types	ENIG, ENEPIG, Gold Plating, Gold Fingers (3-30µ” Au), Immersion Silver
IPC Standard	Certification Levels	IPC 6013 Class II & Class III Available

How Can I Get a Quote for a 4 Layer Rigid-Flex PCB?

Essential Documents to Submit for Quotation

1. Gerber Files

Include all layers (L1-L4) in 274X format with drill files.
Specify rigid/flex zones and bend areas in layer notes.

2. Stackup Diagram

Detail material thickness (e.g., FR4 for rigid, polyimide for flex).
Copper weight (e.g., 1oz inner layers, 0.5oz flex zones).

3. Technical Specifications

Board dimensions (±0.1mm tolerance).
Min. trace/space (e.g., 4/4mil for rigid, 5/5mil for flex).
Surface finish (e.g., ENIG, immersion gold).

4. Special Requirements

Impedance control (e.g., ±10% for 50Ω signals).
Stiffener locations (e.g., FR4 at connector areas).

5. Quantity & Lead Time

Prototype (5-10pcs) or bulk order (e.g., 1k pcs/month).
Urgency (standard 15 days or expedited 7 days).

Contact Best Technology with your project details for a competitive quote for rigid-flex PCB needs: sales@bestpcbs.com.

Tags:4 layer rigid flex PCB, 4-Layer Rigid Flex PCB
Posted in best pcb, bestpcb, Design Guide, FR4 PCB | No Comments »

Hard Gold Plating PCB Design & Manufacturer, Over 19 Years

Tuesday, August 12th, 2025

What is hard gold plating PCB? Let’s discover its definition, plating thickness, spec, benefits, applications, design guide, production process together.

Are you worried about these issues?

Is high-frequency signal transmission loss high? (Hard Gold Plating PCB’s extremely low resistivity ensures signal integrity.)
Is connector contact wear leading to failure? (Hard Gold Plating PCB’s wear-resistant plating has a lifespan over 5 times longer.)
Is poor soldering causing soaring after-sales costs? (Hard Gold Plating PCB’s smooth plating achieves 100% soldering yield.)

Best Technology can provide services and solutions:

Customized Plating Thickness: Adjust the gold layer thickness (1-5μm) based on current load requirements to avoid excessive cost.
Full-Process Impedance Control: Comprehensive control from substrate to plating ensures high-frequency impedance fluctuations of less than 5%.
Mass Production Stability Guarantee: Utilizing automated plating lines and AOI quality inspection, batch-to-batch hardness variation is ≤10HV.

Welcome to contact us if you have any request for hard gold plating PCB: sales@bestpcbs.com.

What Is Hard Gold Plating PCB?

Hard Gold Plating PCB‌ is a special process that electroplates a high-hardness gold alloy (such as gold-cobalt or gold-nickel alloy) on the surface of the PCB pads or contact points. It is characterized by the high hardness of the gold layer (150-300HV) and strong wear resistance, making it suitable for applications with frequent plugging and unplugging or mechanical friction (such as connectors, key switches, etc.).

Compared with traditional soft gold plating (pure gold), hard gold plating improves durability through the nickel base and alloy composition, but the welding difficulty is slightly higher. This process complies with industry standards (such as IPC-4552) and is a key technology to ensure the long-term reliability of high-end electronic equipment.

PCB Hard Gold Plating Thickness

PCB hard gold plating thickness is typically controlled within the range of 0.05–0.5 microns (50–500 nanometers). This thickness is precisely controlled through the electroplating process, ensuring excellent conductivity, oxidation resistance, and wear resistance (for example, gold-cobalt alloy plating can achieve a hardness of 150–300 HV), while balancing cost and soldering reliability. Too thin a thickness may result in insufficient wear resistance, while too thick a thickness increases costs and compromises soldering performance.

Hard Gold Plating PCB Specification

Parameter‌	‌Specification‌
‌Gold Thickness‌	0.05~0.15μm
‌Hardness‌	60~120HV
‌Wear Resistance‌	≥500 cycles
‌Surface Roughness‌	≤0.2μm Ra
‌Adhesion‌	Pass Cross-cut (≥4B)
‌Solderability‌	IPC J-STD-003
‌Resistivity‌	≤0.05Ω·cm²
‌Operating Temp‌	-55℃~125℃

Advantages of Hard Gold Plating PCBs

Ultra-Long-Life Design: With a hardness of 60-120 HV, its wear resistance is five times greater than soft gold, ensuring long-term, stable operation of high-frequency plug-in components (such as connectors) and reducing replacement costs.
Guaranteed Zero Signal Loss: Resistivity ≤ 0.05Ω·cm², it’s perfectly compatible with 5G/RF modules, reducing signal attenuation and improving device communication reliability.
Risk-Free Soldering: Passed the 100-grid test (≥4B), temperature-resistant from -55°C to 125°C, and exhibits zero delamination after soldering, making it suitable for high-reliability applications such as medical and aerospace.
Precision Manufacturing Compatibility: Surface roughness ≤ 0.2μm Ra supports fine-pitch assembly such as BGA/CSP, improving yield and reducing production failures.
Global Compliance: Compliant with RoHS and IPC-4552B standards, its lead-free process meets European and American environmental regulations, simplifying the export certification process.

Applications of Hard Gold Plating PCB

High-frequency communications equipment – 5G base stations, radio frequency modules, and satellite communication systems.
Automotive electronics – On-board sensors, ECU control units, and high-speed connectors.
Military and aerospace – Radar systems, satellite payloads, and avionics equipment.
Medical devices – Implantable devices, endoscopic probes, and high-precision monitors.
Industrial automation – Robotic control panels, industrial sensors, and test probes.

Hard Gold Plating PCB Design Guide

Below is hard gold plating PCB design guide:

1. Material and Substrate Selection

Prioritize FR-4 substrates for general applications; use low-loss materials (e.g., Rogers) for high-frequency/high-speed signals. For high-temperature or medical devices, opt for BT resin or polyimide (PI).
Copper foil thickness: 18μm (0.5oz) to 35μm (1oz) for standard traces; ≥70μm (2oz) for high-current applications.

2. Plating Area Definition and Layout

Restrict hard gold plating to high-wear zones (e.g., gold fingers, connector contacts, keypads). Clearly mark plating regions to avoid unnecessary costs.
Eliminate sharp angles in plated areas; use rounded transitions (radius ≥0.3mm). Maintain ≥0.15mm (6mil) spacing between adjacent plated zones.

3. Design Rules and Parameters

Minimum trace width/spacing: ≥4mil (0.1mm); ≥6mil (0.15mm) for dense layouts. Optimize differential traces with impedance calculators (e.g., Polar SI9000).
Pad dimensions: Ensure pads exceed component leads (single-side extension ≥0.25mm). Use oval/oblong pads for high-density designs. Fully enclose through-hole pads; add teardrops for double-sided boards.
Plating thickness: 1.27μm (50μin) to 2.54μm (100μin) per IPC-4552. Critical contacts (e.g., gold fingers) require ≥1.5μm for ≥10,000 insertion cycles.

4. Manufacturability (DFM)

Define plated areas in CAD with copper overlap (minimum 500μm/20mil). Keep non-connected copper ≥800μm (31.5mil) from board edges.
Avoid overlapping plated zones with SMT/BGA pads. Add ≥12mil (0.3mm) wide traces to gold fingers for current balance.
Include test points for critical signals (e.g., clocks, power): diameter ≥1.8mm (70.8mil); spacing ≥2.5mm (100mil).

5. Environmental and Reliability Requirements

Plating must pass 24-hour salt spray tests. Avoid acidic/alkaline exposure; apply protective coatings if needed.
Reserve thermal relief for high-power zones or use metal-core substrates (e.g., aluminum). Validate material CTE to prevent delamination or pad cracks.

6. Standards and Compliance

Plating thickness: Follow IPC-4552 (hard gold ≥1.27μm). Electrical performance: Meet IPC-6012 (Class 2/3).
Confirm fabricator capabilities (e.g., min trace width, plating precision) upfront. Provide Gerber/drill files with clear plating annotations.

7. Testing and Validation

Plating ductility: Pass ≥5% elongation in tensile tests. Verify thickness via XRF.
High-speed signals: Perform TDR for impedance control. Measure contact resistance (≤50mΩ) with four-wire methods.

Hard Gold Plating PCB Manufacturing Process

1. Cutting

Use a CNC cutter to cut the copper-clad laminate (e.g., FR-4) to the designed dimensions with an accuracy of ±0.1mm. Ensure smooth edges and no burrs.

2. Drilling

Use a CNC drill to drill holes according to the Gerber file, with diameters ranging from 0.1mm to 3mm. After drilling, clean the hole walls to remove debris and oil.

3. Inner Layer Imaging

Clean and roughen the copper-clad laminate surface to enhance dry film adhesion.
The inner layer circuit pattern is covered with hot press dry film (temperature 100-120°C, pressure 3-5kg/cm²).
Use UV light exposure (energy 80-150mJ/cm²), and remove the unexposed dry film with a developer (concentration 1%-3%, temperature 30-35°C).
Etch the unprotected copper foil with an acidic etchant (concentration 1-2 mol/L, temperature 40-50°C) to form the circuits.

4. Lamination

The copper foil surface is treated to a tan color (thickness 0.5-1.5 μm) to enhance adhesion to the prepreg.
The inner layer is laminated to the prepreg according to the designed number of layers, with a positioning error of ≤±0.05 mm.
Lamination is performed at high temperature (180-220°C) and high pressure (200-400 psi) for 60-120 minutes to form a multilayer structure.

5. Hole Metallization

The hole walls are activated using a palladium salt solution (concentration 0.1-0.3 g/L, temperature 30-40°C, time 3-5 minutes), adsorbing palladium atoms as catalytic centers.
A copper layer is formed on the hole walls by electroless copper plating (copper sulfate 10-20 g/L, formaldehyde 5-10 g/L, pH 11-13, time 30-60 minutes).

6. External Layer Imaging

The process is similar to the inner layer, but requires additional lead plating. Use GPM-220 antistatic gold dry film, with a secondary dry film applied only to the pad area (2 mils larger than the solder mask).

7. Pattern Plating

Hard gold plating uses a gold-cobalt alloy (cobalt content <0.2%), while soft gold is pure gold.
Note: Gold thickness exceeding 4 μm cannot be achieved. Pad spacing is adjusted based on the gold thickness (e.g., a 0.38 μm gold thickness requires ≥7 mils).

8. Etching

Acidic etching solutions will corrode unprotected copper foil to ensure trace accuracy.

9. Solder Mask & Screen Printing

Apply photosensitive solder mask ink, then expose and develop it to form a protective layer (20-50 μm thick).
Screen-print component identification; the ink must be abrasion-resistant and corrosion-resistant.

10. Hard Gold Plating

Full-board plating: Dry film protects the non-plated areas, with secondary dry film applied only to the window pads.
Localized plating: Lead design (e.g., 12mil-wide traces) with dummy gold fingers to isolate current and prevent thickness variations.

11. Outline Processing & Testing

Using V-cut or milling technology, create the PCB outline with a tolerance of ±0.1mm.
Electrical testing (conductivity, insulation), impedance testing (according to design requirements), and environmental testing (high temperature, high humidity, high temperature).

12. Final Inspection

Appearance inspection (no scratches or oxidation).
Dimensional measurement (error ≤ ±0.1mm).
Gold thickness testing (Knoop hardness ≥90) and adhesion testing.

Hard Gold Plating PCB Manufacturing Process

Why Choose Best Technology as Hard Gold Plating PCB Manufacturer?

Reasons why choose us as hard gold plating PCB manufacturer:

Extremely Fast Delivery Guarantee: Urgent orders are processed within 24 hours, precisely meeting the urgent project delivery needs of the electronics industry and ensuring the timeliness of critical equipment R&D or repair.
Strict Quality Control System: Full-process inspection is implemented for batch orders, ensuring a gold plating thickness tolerance of ±5% and a defect rate of less than 0.1%, ensuring highly reliable connections and long-term corrosion resistance.
19 Years of Technology: Leveraging 19 years of experience in precision circuit manufacturing, we efficiently address complex issues such as exposed copper in the hole wall and blackened gold surface during the gold plating process, ensuring plating uniformity and adhesion.
Transparent Cost Optimization: Utilizing a no-hidden-cost pricing model combined with automated process optimization, we achieve cost savings of 15-20% compared to the industry average, making it particularly suitable for small and medium-volume orders.
Free DFM Design Optimization: Free Design for Manufacturability (DFM) analysis is provided to proactively avoid issues such as improper gold plating area design and solder mask window errors, reducing rework costs by up to 30%.
High First-Time Pass Rate Guarantee: 98% of samples pass customer acceptance on the first test, reducing iterative revisions due to substandard gold plating thickness or soldering performance issues, saving time and money.
24/7 Technical Response: 24/7 real-time support from our engineering team quickly resolves unexpected issues during the gold plating process, such as oxidation and micro-shorting, ensuring production continuity.
Flexible Measurement Capability: Supports small-batch prototype verification of 1-10 units to large-scale production of over 10,000 units, meeting the full cycle from R&D prototyping to mass production.
Global Standard Compliance: Complies with international standards such as IPC-6012, UL 94V-0, and RoHS. The gold plating layer has passed ASTM B488 salt spray testing, ensuring compliance for high-end applications in medical, aviation, and other fields.
Compatible with various post-processing processes: In addition to hard gold plating, multiple surface treatment options such as HASL, ENIG, OSP, and immersion silver are also available to meet the needs of different welding processes (such as high-frequency signal transmission, high-precision placement, etc.).

Welcome to contact us if you have any inquiry for hard gold plating PCB: sales@bestpcbs.com.

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What is Difference: Exposed Copper on PCB, Bare Copper PCB?

Friday, August 1st, 2025

Exposed copper on PCB is often seen in circuit designs where certain copper areas are left uncovered. These areas serve specific functions, especially for soldering or electrical connections. Knowing how this differs from a bare copper PCB helps you choose better solutions for your needs.

Best Technology has been manufacturing PCBs and providing PCBA service to a very crowded market for over 19 years. We have a competitive edge in this area through precision processing and the customization capability, our all-process quality control system, as well as through delivery efficiency and the full turnkey EMS PCB service. Our engineering team has rich and valuable experience in optimizing exposed copper on PCB performance, improving the solderability, and the heat dissipation. There is no MOQ limit; you can enjoy the prototype, small quantity trial order, or large volume mass production service. We have the project managers to follow your project. If there is any engineering project, we will give feedback to you to avoid errors and repeated work.

It would be great if you could discuss the exposed copper on PCB requirement in the initial stages of the project, so that we could ensure the optimization from the DFM to the SMT PCBA process. There is 100% appearance checking before shipping, to ensure that there is no oxidation of exposed copper on PCB in your goods batch. Just let us know your exposed copper on PCB requirement, like exposed copper on PCB edge, special pad sizes, and heat dissipation copper surfaces at sales@bestpcbs.com, we will make every effort to meet your any customized exposed copper design requirements.

What is Difference: Exposed Copper on PCB, Bare Copper PCB?

What Does Exposed Copper on PCB Mean?

Exposed copper refers to any area on a printed circuit board (PCB) where the copper surface is not covered by solder mask or surface finish. These areas may include pads, trace edges, or specific zones designed for heat dissipation. Exposed copper is intentionally left uncovered to allow for soldering, electrical connection, or thermal transfer.

To maintain performance and avoid oxidation, these exposed areas are usually protected by a plating layer such as gold (ENIG) or an organic coating like OSP. Without this protection, the copper can easily oxidize, affecting the reliability and lifespan of the PCB.

What is Copper Pour in PCB?

Copper pour is a design technique where a large area of a PCB is filled with copper. It can help reduce electrical noise, improve thermal management, and support grounding. Sometimes these poured areas are also exposed, depending on the design. Exposed copper pours need a surface finish to prevent oxidation and maintain performance.

What is Difference: Exposed Copper on PCB, Bare Copper PCB?

While both terms seem similar, they have key differences:

Exposed copper on PCB means certain parts of the board, like pads or edges, are uncovered for specific use.
Bare copper PCB refers to boards without any surface finish. The entire copper area is exposed, with no protection from oxidation or wear.

A board with exposed copper may still have other areas finished with ENIG, HASL, or silver coating. Bare copper PCBs, however, have no such finishes. They are cheaper but require careful handling and storage. In contrast, exposed copper is part of a planned design and used with protective finishes.

What are the PCB Surface Finish Types in Exposed Copper on PCB?

For exposed copper on PCB, surface finishes are used to protect the open copper areas. Each type has specific benefits depending on your application. The most common finishes include:

ENIG (Electroless Nickel Immersion Gold): Offers excellent durability and solderability. It protects exposed copper from oxidation and gives a flat surface for fine-pitch components.
Immersion Silver: A cost-effective option that works well for high-speed or high-frequency circuits. It provides a smooth surface and reliable performance but requires careful handling to prevent tarnish.
HASL (Hot Air Solder Leveling): Widely used and budget-friendly. It coats exposed copper with solder, which protects it and makes soldering easier, though it may not be ideal for very small components.
OSP (Organic Solderability Preservative): This eco-friendly coating is used mainly for short-term protection. It is easy to apply and affordable but not suitable for long-term storage.

Choosing the right finish helps you avoid oxidation and supports the function of exposed copper areas. Best Technology provides expert advice on which surface finish matches your product and performance goals.

How to Prevent Oxidation on Exposed Copper on PCB Edge?

The exposed copper on PCB edge is often used for grounding, shielding, or connectors. However, it’s prone to oxidation due to its location. To prevent this:

Use ENIG or immersion silver finish on the edge to seal the copper.
Store PCBs in dry, anti-static packaging to reduce moisture contact.
Apply conformal coating if the edge won’t be soldered, providing extra protection.

Best Technology supports custom edge protection methods to suit different applications, helping you avoid failures caused by corrosion or wear.

ENIG vs Immersion Silver PCB Finish: Which PCB Finish Is Better for Exposed Copper?

When comparing ENIG PCB finish and immersion silver PCB finish, both protect exposed copper but suit different needs:

ENIG offers better durability, excellent flatness, and is ideal for complex boards.
Immersion silver has lower cost and works well in high-frequency applications, but it needs careful storage to avoid tarnishing.

At Best Technology, we guide customers to choose the right finish for exposed copper areas, ensuring long-term performance and easy assembly.

How to Fix Exposed Copper on PCB?

Fixing exposed copper often depends on whether it’s intentional or a result of damage. If it’s unintentional, here’s what you can do:

Apply a solder mask or conformal coating to cover the copper.
For critical areas, add a surface finish like ENIG or HASL.
In repair cases, use solder to reflow and seal the copper trace or pad.

To avoid these issues, work with trusted manufacturers. Best Technology ensures all exposed copper areas are well-finished or protected, based on your specifications.

What’s the Pros and Cons of Exposed Copper on PCB?

Pros:

Allows easy soldering for components and connectors.
Supports grounding and thermal management.
Useful for test points and current paths.

Cons:

Risk of oxidation without surface finish.
Needs careful handling during assembly and storage.

With expert support, the benefits outweigh the risks. Best Technology applies the right surface finish to every exposed copper section, ensuring reliable results for your product.

Why Work with Best Technology for Exposed Copper Solution?

Many customers worry about exposed copper causing failures due to oxidation or poor soldering. Others face delays, low communication, or inconsistent quality from suppliers. At Best Technology, we solve these problems with:

A professional engineering team who understands your design and guides finish selection.
Strict quality control to ensure every board meets your needs.
Fast response times, full traceability, and clear communication throughout production.

We provide a smooth experience, reduce risks, and help you deliver high-quality products to your market quickly. Contact Best Technology at sales@bestpcbs.com for reliable PCB solutions and support for exposed copper designs.

Ultimately, exposed copper on PCB plays a vital role in modern circuit design. Whether used for soldering, grounding, or heat dissipation, these uncovered copper areas must be protected to maintain performance and prevent oxidation. Knowing the difference between exposed copper and bare copper PCBs, along with the right surface finish options like ENIG or immersion silver, helps ensure better product quality and reliability. Any technical problem or any PCB inquiry, just call us at +86-755-2909-1601 or at sales@bestpcbs.com.

Tags:Exposed Copper on PCB
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What is an aluminium substrate PCB? Metal core PCB

Friday, August 1st, 2025

An aluminium substrate PCB is a metal core PCB that uses aluminum as its base layer instead of fiberglass. This design improves heat dissipation, strengthens the board, and enhances reliability.

What is an aluminium substrate PCB? Metal core PCB

It’s widely used in high-power applications like LED lighting and power supplies because it keeps components cooler and extends their lifespan. With excellent thermal performance and solid durability, aluminum PCBs are a smart choice for demanding electronic designs.

What is aluminum substrate?

The aluminium substrate in a PCB refers to the base layer made from aluminium instead of standard fiberglass. In a typical PCB, this layer would be FR4 or other resin materials. But with aluminium substrate PCBs, the core material is metal—specifically aluminium.

This aluminium base gives the PCB a solid foundation. It’s known for exceptional thermal conductivity and mechanical strength. When electronics generate heat (which they always do), this base layer helps pull the heat away fast. That means better performance, less risk of damage, and a longer product lifespan.

Aluminium also gives the board added durability. In harsh environments, it resists physical stress and corrosion better than many other substrates.

What is substrate in PCB?

To put it simply, a substrate in a PCB is the backbone. It’s the main layer that supports everything else. Think of it as the canvas where all the components and copper traces are placed.

The choice of substrate affects how a PCB behaves—its strength, heat resistance, flexibility, and even cost. Most traditional PCBs use FR4, a fiberglass-reinforced epoxy laminate. But when you need better thermal performance, a metal core like aluminium becomes the better option.

The aluminium substrate works by absorbing and dispersing heat, unlike FR4, which traps it. This becomes crucial in power devices, LEDs, and RF systems.

What is the difference between aluminum and FR4 PCB?

The contrast between aluminium and FR4 PCBs is more than just materials—it’s about function, reliability, and endurance.

Material: Aluminium PCBs have a metal core. FR4 PCBs use a glass epoxy material.

Thermal Conductivity: Aluminium wins. It conducts heat away quickly. FR4 holds onto heat, which can cause issues in high-power circuits.

Durability: Aluminium is tougher. It resists wear, shock, and even moisture better.

Weight: FR4 is lighter and more flexible, which is good for some consumer electronics.

Cost: Aluminium PCBs tend to be more expensive to produce but save money by increasing product lifespan and reliability.

So, while both have their place, aluminium PCBs provide real advantages in power-driven or heat-sensitive applications.

Why is aluminum no longer used in integrated circuits?

There was a time when aluminium was the go-to material for IC interconnections. It worked well in early semiconductor technologies. But as chips became smaller and faster, aluminium began to show limits.

Why? Copper is more conductive than aluminium. That means it handles signals faster and uses less power. It also allows for smaller, more compact designs.

Aluminium hasn’t disappeared, though. It’s just moved to a different job—serving as the base in PCBs where strength and heat transfer matter most.

Can high frequency PCB replace aluminium PCB?

High-frequency PCBs are designed to handle fast signals with minimal loss. They use specialized materials like PTFE (Teflon) to maintain signal integrity. But they don’t handle heat as well as aluminium PCBs.

So, can one replace the other? Not really. They serve different purposes. High-frequency PCBs are great for communication systems, radar, and RF devices. Aluminium PCBs are perfect when heat is a big issue—like in power supplies or LED systems.

That said, some advanced designs do combine both features. But in most cases, high-frequency and aluminium PCBs are used in their own unique ways.

Why use aluminium-substrate-PCB for LEDs?

LEDs are efficient light sources, but they generate concentrated heat. If not properly managed, that heat shortens lifespan, dims brightness, and even causes failure. That’s why aluminium-substrate-PCBs are a top choice for LED systems.

Also, aluminium PCBs provide a stable platform. They resist bending or cracking, even in high-humidity or high-temperature environments.

When used in LED strips, light panels, or automotive lights, aluminium PCBs ensure consistent brightness, lower energy loss, and better reliability.

Energy savings also come into play. With better heat dissipation, less power is wasted as heat. That means more energy is turned into light.

What are the pros and cons of aluminum PCB?

Like every technology, aluminium PCBs come with benefits and some limitations. Let’s look at both sides.

Pros:

Superior Heat Dissipation: This is the biggest win. Aluminium handles heat far better than FR4.

High Strength: Aluminium resists cracking, breaking, and vibration. That makes it ideal for industrial and automotive applications.

Longevity: Better cooling leads to longer component life. That reduces maintenance and repair costs.

Eco-Friendly: Aluminium is recyclable. That makes it a green choice for modern electronics.

Thermal Stability: It maintains performance even when temperatures rise.

Cons (but minimal):

Higher Cost: Aluminium PCBs cost more to produce than FR4.

Less Flexibility: Aluminium is rigid. It’s not suitable for bendable or foldable circuit designs.

Machining Complexity: Cutting and drilling aluminium is harder than standard boards.

If your application needs thermal stability, strength, and reliability, the pros easily outweigh the cons.

What are aluminum PCBs used for?

The reach of aluminium PCBs is wide. Their applications span multiple industries and product types.

LED Lighting: From household bulbs to industrial fixtures, aluminium PCBs keep LEDs cool and long-lasting.

Automotive Electronics: Think dashboard lighting, engine control systems, and electric vehicle modules.

Power Supplies: High-wattage power converters, inverters, and regulators benefit from aluminium’s heat handling.

Telecom Equipment: Signal amplifiers and antenna systems use aluminium PCBs for thermal control.

Medical Devices: Precision tools like scanners and monitors require stability and heat protection.

Consumer Products: High-performance gadgets like gaming devices, laptops, and audio systems often use metal core boards to ensure smooth operation.

No matter the product, if heat or durability is a concern, aluminium-substrate-PCB is often the right solution.

Conclusion:

Aluminium substrate PCBs are more than just metal-backed boards. They are performance boosters. They protect your devices from heat, shock, and failure. From LED lighting to telecom and automotive systems, these boards make sure devices run cooler, longer, and more efficiently.

If you’re designing products that need to handle heat, perform reliably, and last longer—aluminium PCBs are a smart, solid investment.

Need help choosing or customizing your aluminium-substrate-PCB? Contact us now at sales@bestpcbs.com

Tags:aluminium pcb, aluminium substrate pcb, aluminium-substrate-pcb, aluminum pcb, Metal Core PCB
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What is copper PCB board? Copper clad PCB board

Tuesday, July 29th, 2025

Copper PCB board is a type of circuit board where a thin layer of copper is bonded to an insulating base, usually made from fiberglass, resin, or other non-conductive materials.

What makes copper special is its exceptional electrical conductivity, which ensures fast, stable signal transmission and efficient power delivery. Whether it’s a single sided copper PCB board or a double sided copper clad laminate PCB circuit board, the copper layer is essential for performance, reliability, and heat control.

Available in different thicknesses and configurations, copper clad PCB boards can be tailored to meet the demands of everything from smartphones to medical devices.

Why is copper used in PCBs?

Copper is used in PCBs for one big reason—conductivity. It’s one of the best conductors of electricity. That means signals can move through the board fast, with low resistance. This ensures stable, efficient, and reliable performance in any circuit.

Another reason? Copper is durable. It handles high currents without overheating. It resists corrosion. And it can be etched into very fine lines for dense circuit layouts. Plus, copper is cost-effective. It offers high performance without sky-high prices.

In short, copper keeps signals fast, power stable, and costs low. That’s why it’s the standard across the electronics industry.

How thick is 2 oz of copper on a PCB?

This refers to how much copper is spread over a square foot of board.

2 oz copper thickness equals about 70 microns, or 0.07mm. That may sound thin, but it’s double the thickness of the standard 1 oz copper, which is 35 microns. And that extra thickness brings major benefits:

Higher current-carrying capacity
Better heat dissipation
Stronger, more reliable circuits

Designers choose 2 oz copper when a circuit needs to handle more power or operate in tough environments. It adds strength without a huge increase in cost or size.

What type of copper is used in PCB?

The copper used in PCBs is not just any copper. It’s specifically engineered for electronics manufacturing. The two most common types are:

Electrolytic Tough Pitch (ETP) Copper: This is the standard. It’s over 99% pure and offers great conductivity and flexibility.

Rolled Annealed (RA) Copper: This type is used in flexible PCBs. It’s softer, more bendable, and less likely to crack under repeated movement.

For rigid boards, like your TV remote or thermostat, ETP is ideal. For flexible applications, like foldable phones or wearable devices, RA copper shines.

How to choose PCB copper thickness?

Picking the right copper PCB board thickness depends on your needs. Here are some guiding points:

Current load: More current needs thicker copper. If your board handles power, go for 2 oz or more.

Heat management: Thicker copper spreads heat better, reducing hotspots.

Space constraints: If your design is tight, thinner copper can help save room.

Cost and weight: More copper = more weight and higher cost.

The most common thickness is 1 oz, but 0.5 oz and 2 oz are also widely used. High-power boards may go up to 3 oz or more.

What is a copper clad PCB board?

Copper clad PCB board is a base material, Usually FR4 (fiberglass), CEM-1, or phenolic resin, that’s laminated with a thin layer of copper on one or both sides.

Types of copper clad boards include:

Single sided copper clad board: copper on one side

Double sided copper clad board: copper on both sides

Multilayer boards: multiple layers of copper and insulation stacked together

These boards form the foundation of electronics. Without copper cladding, there’s no signal path, no connectivity, and no functionality.

Types of Copper Clad Boards

There are several variations, each tailored for different needs:

Single sided copper PCB board: Great for simple, low-cost circuits. Common in calculators or basic toys.

Double sided copper PCB board: Used in more complex electronics, offering better routing and signal flow.

Copper clad laminate: This is the raw material, often sold in panels, ready to be etched. Also known as blank copper PCB board.

Double sided copper clad laminate PCB circuit board: Offers flexibility in circuit design. Common in LED lighting and power supplies.

Copper strip PCB board: Used for high-current circuits. Thick copper strips are embedded to carry heavy loads.

Copper clad plate laminate PCB board: Known for high strength, used in industrial environments.

The choice depends on application, current needs, size, and cost.

What is a copper clad board used for?

Copper clad boards are used in every corner of the electronics world.

Consumer electronics
Industrial controls
LED lighting
Automotive dashboards
Medical devices
Communication systems

Their job? To carry signals, distribute power, and provide mechanical support. They’re also vital for EMI shielding, grounding, and signal integrity.

How to remove copper from PCB board?

There are moments in prototyping or repair when removing copper is necessary. Here are some common methods:

Chemical etching: Ferric chloride or ammonium persulfate can dissolve copper. Be cautious, it’s toxic and requires proper ventilation.

Mechanical removal: Sandpaper or a rotary tool can physically grind off copper.

Laser removal: High-end labs use this for ultra-precise control.

Each method has pros and cons. For hobbyists, mechanical methods are safer. For professionals, chemical etching allows for mass removal with precision.

Copper plated PCB board vs copper coated: What’s the difference?

Copper plated PCB boards and copper coated PCB boards may sound similar, but they serve different purposes.

Copper plated PCB board means copper has been electroplated onto certain areas—like holes or edges. This helps with conductivity, especially in via holes and multi-layer connections.

Copper coated PCB board refers to a board where a base material is uniformly covered with copper foil. This is typically done during the lamination stage to form the initial circuit layer.

In short:

Plated = targeted copper application, used for conductivity enhancement

Coated = general copper layer across a surface, used to form the main circuit

Conclusion:

Copper PCB boards play a critical role in modern electronics, offering excellent conductivity, thermal performance, and reliability. Whether it’s a single sided copper clad board, double sided copper PCB board, or a blank copper PCB board, each type supports different circuit needs.

If you’re looking for high-quality copper clad PCB boards, reliable support, or expert advice, we’re here to help.

Need help choosing the right copper PCB board? Reach out today at sales@bestpcbs.com

Tags:copper clad pcb board, copper pcb board, copper plated pcb board, double sided copper pcb board, pcb board copper thickness
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Custom Copper Thickness On PCB, PCB Copper Plating Thickness

Monday, July 28th, 2025

Copper thickness on PCB plays a major role in the performance, reliability, and thermal management of electronic circuits. Whether you’re developing a simple controller or a power-hungry inverter, the right copper thickness ensures your board handles the load efficiently and safely.

Best Technology is an integrated manufacturer, providing a broad services like material procurement, PCB prototype, PCB mass production, turnkey assembly, and box building in the Chinese market and the international market. Our PCB product lines include extra-thin PCB, heavy copper PCB, HDI PCB, high frequency PCB, and high speed PCB. If you require the detailed quote for custom copper thickness on PCB, or PCB copper plating thickness, please let us know at sales@bestpcbs.com.

Custom Copper Thickness On PCB, PCB Copper Plating Thickness

What is Copper Thickness on PCB?

Copper thickness on PCB refers to the amount of copper applied to the board’s surface and inner layers. It’s usually measured in ounces per square foot, but often converted into millimeters or inches for easier understanding. For instance, 1 oz copper thickness equals approximately 0.035 mm. This measurement impacts current capacity and heat dissipation.

What is the Difference: Custom Copper Thickness On PCB vs PCB Copper Plating Thickness?

While both involve copper, they serve different purposes. Custom copper thickness on PCB refers to the base copper layer, which can be thickened based on circuit needs. PCB copper plating thickness involves additional copper added during the plating process, especially on traces and through-holes, to improve conductivity and durability. Combined, they enhance performance, especially in high-power or harsh environments.

Aspect	Custom Copper Thickness on PCB	PCB Copper Plating Thickness
Definition	Base copper layer applied during PCB laminate manufacturing	Additional copper deposited during plating process
Purpose	Supports overall current capacity and thermal management	Strengthens traces and vias for durability and conductivity
Application Area	Across the entire PCB layer surface	Primarily on traces, pads, and through-holes
Customization	Selectable during board design (e.g., 1 oz, 2 oz, 4 oz)	Controlled by plating process parameters
Impact on Cost	Higher base copper increases material cost	Plating thickness adds process cost
Typical Thickness	0.5 oz to 10 oz (0.0175–0.35mm) (or higher for heavy copper)	20–35 microns (0.02–0.035 mm), depending on need

What is 1 oz Copper Thickness mm on a PCB?

As mentioned earlier, 1 oz copper thickness equals 0.035 mm or 35 microns. This is the standard thickness for most PCBs. However, different applications may require variations. Refer to the table below for common conversions:

Ounce (oz)	Thickness (mm)	Thickness (inches)
0.5 oz	0.0175 mm	0.0007″
1 oz	0.035 mm	0.0014″
2 oz	0.07 mm	0.0028″
3 oz	0.105 mm	0.0041″

When to Use 2 oz Copper Thickness mm PCB?

If your design carries higher current or must withstand heat, 2 oz copper thickness (0.07 mm) is a better choice. This is common in power supply boards, motor controllers, and industrial equipment. It reduces trace resistance and improves heat management.

What are the PCB Copper Plating Thickness for FR4?

In FR4 boards, standard plating thickness usually ranges from 20 to 35 microns (0.02–0.035 mm). This is added to the base copper to strengthen vias and enhance overall durability. For special applications, thicker plating may be applied based on your needs.

What is the Thickness of Copper in Heavy Copper PCB?

Heavy copper PCBs feature copper thickness from 3 oz (0.105 mm) to 15 oz (0.525 mm). These boards are used in high-current and rugged environments, including military, automotive, and industrial applications. Such boards withstand stress and high temperatures better.

Specification	Details
Base Material	FR4 / Aluminum
Copper Thickness	4 OZ ~ 10 OZ
Extreme Heavy Copper	20 OZ ~ 200 OZ
Outline	Routing, Punching, V-Cut
Soldermask Colors	White, Black, Blue, Green, Red Oil
Surface Finishing	Immersion Gold, HASL, OSP
Max Panel Size	580 × 480 mm (22.8\” × 18.9\”)

How to Measure Copper Thickness on PCB?

Copper thickness can be measured by cross-section analysis or X-ray fluorescence (XRF). These methods provide precise results, especially when verifying custom or plated copper layers. Many PCB manufacturers provide a PCB copper thickness chart for quick reference.

How to Choose PCB Copper Thickness on PCB?

When selecting copper thickness, consider these points:

Current load – higher current needs thicker copper.
Thermal management – thicker copper helps spread heat.
Board size – small boards with high current must compensate with thickness.
Cost – more copper means higher cost.

All in all, use a copper thickness on PCB calculator to match your design needs accurately.

Why Choose Best Technology for Custom Copper Thickness on PCB Service?

Customers often face delays, inconsistent quality, or limited customization. At Best Technology, we understand these pain points. Our services offer:

Full Customization: From 0.5 oz to 15 oz copper, tailored to your project needs.
Precision and Quality: Advanced equipment ensures consistent plating and copper thickness.
Fast Turnaround: Quick prototyping and reliable mass production, reducing your time to market.
Certifications: ISO9001, AS9100D, ISO13485, IATF16949, UL, RoHS – giving you high quality PCBs.
24/7 Technical Support: Experienced engineers provide advice on copper thickness for your design goals.

Above are Best Technology’s distinctive traits. You’ll know exactly what’s on your board and how it performs. No guesswork, no delays. We will give the optimal solution that works for you, and your project will move forward with ease.

Why Choose Best Technology for Custom Copper Thickness on PCB Service?

To sum up, copper thickness on PCB affects everything from current flow to thermal stability. Whether you need standard or heavy copper, getting it right improves reliability and performance. Best Technology not only helps you select the right thickness but also ensures top-quality results, every time. By solving common challenges such as slow delivery, lack of expertise, and inconsistent results, we support your PCB success from prototypes to full assembly. Reach out to us at sales@bestpcbs.com, then get a quote or discuss your design together.

Tags:Copper Thickness On PCB, PCB Copper Plating Thickness
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LED MCPCB board, Aluminium PCB, LED PCB boards

Friday, July 25th, 2025

LED MCPCB board is a metal-based printed circuit board designed specifically for LEDs. Its aluminum or copper substrate is combined with an insulating thermal conductive layer and a copper foil circuit to quickly conduct heat away from the chip, improve lighting efficiency and life, and is widely used in high-power COB, car lights, street lights and backlight modules.

What is mcpcb led?

Short for Metal Core Printed Circuit Board, MCPCB is a game-changer in the world of LED lighting.

Unlike standard circuit boards, an MCPCB LED board has a special metal base, often aluminum. This metal base isn’t just there for support—it’s a built-in cooling system.

Heat is the enemy of LEDs, and the metal in an MCPCB helps pull heat away from the LEDs, keeping them cool, strong, and long-lasting.

MCPCB boards are commonly used in LED bulbs, light strips, automotive lights, floodlights, and backlit panels. The key reason is simple—they work better under heat, last longer, and deliver brighter, more stable light.

What is the full form of Mcpcb LED?

MCPCB LED stands for Metal Core Printed Circuit Board for Light Emitting Diode applications. Here’s the breakdown:

M = Metal
C = Core
P = Printed
C = Circuit
B = Board

These boards have one core purpose—to drive LED lighting performance to a higher level. The aluminum (or sometimes copper) base inside the board spreads heat away from the light source, keeping everything running smoothly.

Copper Foil Layer: the copper layer used is relatively thicker than normal CCLs ( 1oz-10oz). A thicker layer of copper means a larger current carrying capacity.

Dielectric Layer: the Dielectric layer is a thermally conductive layer and is around 50μm to 200μm thick. It had a low thermal resistance and it suitable for its application.

Aluminum Base: The third layer is the aluminum base which is made up of aluminum substrate. It has a high thermal conductivity.

What are the types of LED board in lighting?

Lighting applications demand variety. LED PCBs come in many forms to meet these needs.

Standard FR4 LED PCBs: Made with traditional fiberglass, they’re good for low-power lights. But they struggle with heat.

Aluminium LED PCBs: The most common metal core PCB used in LED applications. Excellent thermal performance. Lightweight, cost-effective.

Copper Core LED PCBs: Used when extreme heat dissipation is needed. Stronger than aluminum but also more expensive.

Flexible LED PCBs: Ideal for curves and corners. Used in design-focused lighting.

Ceramic LED PCBs: Rare, but they handle high heat exceptionally well.

Among these, MCPCB LED boards—especially aluminum ones—lead the industry for high-lumen applications due to their superior heat control.

How is MCPCB LED board assembled?

The assembly of an LED MCPCB board involves several precise steps:

Solder Paste Application: A layer of solder paste is applied onto the pads of the metal core PCB using a stencil.

Pick & Place Process: LED chips and other surface-mount components are placed onto the soldered areas using high-speed machines.

Reflow Soldering: The board goes through a reflow oven. Heat melts the solder paste and secures the components in place.

Inspection: Automated Optical Inspection (AOI) checks for soldering accuracy. This step ensures every component is perfectly aligned and attached.

Testing: Final tests simulate real-life lighting conditions to verify the LED PCB’s performance.

Assembly must be precise and efficient. And with aluminium PCB bases, the process also requires care to avoid overheating during reflow.

How to test led circuit board?

Testing is where quality becomes visible. Here’s how to ensure every MCPCB board performs as expected:

Visual Inspection: This checks for soldering issues or misplaced components.

Multimeter Testing: This tool checks whether power is flowing correctly across the circuit.

Functional Testing: Apply voltage. Does the LED light up properly? Are brightness levels correct?

Thermal Imaging: Some use infrared cameras to check for hotspots that indicate poor heat dissipation.

Reliable mcpcb led boards pass these tests with ease, offering users the confidence of durability and safety.

How does an aluminium PCB help LED lights?

Aluminum PCBs are the key enabler behind high-performance LED lighting. Here’s why they matter:

Heat Dissipation: Aluminium spreads heat away from the LED chip faster than traditional materials.

Durability: Aluminium boards are solid. They withstand physical and thermal stress better than fiberglass.

Lightweight: Despite their strength, aluminium PCBs are light—perfect for compact or portable lighting products.

Longer Lifespan: Cooler LEDs mean longer-lasting lights. An LED on an aluminium PCB can last 50,000+ hours with minimal loss in brightness.

Energy Efficiency: Efficient cooling means less wasted energy, which boosts overall performance.

What is the difference between PCB and Mcpcb?

Though they look similar, PCB and MCPCB are built for very different challenges.

Base Material:

PCB: Uses FR4 fiberglass or plastic.
MCPCB: Uses aluminium or copper for better thermal control.

Thermal Conductivity:

Standard PCB: Poor heat dissipation.
MCPCB: Excellent thermal performance.

Cost:

FR4 PCBs are cheaper.
MCPCBs cost more, but offer superior reliability for high-power devices.

Applications:

PCB: Best for low-power electronics.
MCPCB: Ideal for LEDs, power supplies, automotive lights, and high-intensity applications.

So, while both have their place, when heat is involved, MCPCB wins.

Is MCPCB LED board better than FR4?

Yes, and it’s not even close in most LED applications.

FR4 PCBs are fine for low-power, low-heat environments. But when you add in high-lumen LEDs, the heat spikes. FR4 can’t handle that for long.

MCPCB LED boards step in with built-in heat control, thanks to their metal core. They maintain brightness, extend lifespan, and prevent failure. That’s why most LED manufacturers rely on aluminium MCPCBs for performance lighting.

In short, if your LEDs matter, MCPCBs deliver.

What affects LED PCB board price?

The price of a led mcpcb board can vary widely. Here’s what affects it:

Material Type: Aluminium costs more than FR4, copper even more.

Board Thickness: Thicker boards handle heat better but cost more to produce.

Thermal Conductivity Rating: The better the heat transfer, the higher the price.

Board Size and Layers: Larger and multi-layer boards need more material and time.

Design Complexity: More components, special shapes, and tight tolerances mean higher costs.

Volume: Bulk orders usually lower the mcpcb led board price.

Surface Finish: ENIG, HASL, or OSP finishes affect both durability and cost.

Assembly Services: Adding LED pcb assembly raises prices but saves time and effort.

Still, when you think long-term, the right LED PCB saves money, longer life, fewer failures, and better performance.

Conclusion:

MCPCB LED boards, especially those made with aluminium, are the heartbeat of modern lighting. They’re engineered to handle heat, boost brightness, and outlast traditional boards.

Aluminium PCB is the most popular type, balancing cost and performance. Compared to FR4, MCPCB boards are simply better for LEDs.

For more details, quotes, or expert guidance on choosing the right LED MCPCB board, contact our team at sales@bestpcbs.com

Tags:aluminium pcb, led mcpcb board, led pcb boards, mcpcb board, MCPCB LED Board
Posted in best pcb, FR4 PCB, mcpcb, Metal Core PCB | No Comments »

Aluminium Metal Core PCB, China Aluminium Core PCB Factory

Thursday, July 24th, 2025

Aluminium core PCB is a printed circuit board that uses aluminum as its base layer. It’s designed to transfer heat away from components quickly, keeping devices cool and stable. This makes it ideal for high-power applications like LED lighting, automotive systems, and power electronics.

Aluminium Metal Core PCB, China Aluminium Core PCB Factory

What is metal core pcb?

Metal core PCB, often called MCPCB, uses a metal base instead of the traditional FR4 or epoxy glass. This base is usually aluminium, copper, or a mix of both. Among them, aluminium metal core PCBs are by far the most popular due to their balance of performance, weight, and cost.

This core serves as the backbone of the PCB, offering strong thermal conductivity, mechanical support, and efficient heat dissipation. These properties make it ideal for high-power circuits where temperature control is critical.

Why use a metal core PCB?

Electronic components, especially high-power LEDs and MOSFETs, generate heat. If that heat stays trapped, it kills performance and shortens lifespan.

Metal core PCB fights this issue head-on. Its design allows heat to transfer quickly from the circuit layer to the metal base, keeping components cool and stable. That means fewer failures, longer device life, and lower maintenance.

They’re not just about heat. MCPCBs also improve structural strength, reduce size, and support higher component density. All these benefits combined make them a go-to for industries like automotive, telecommunication, aerospace, and medical devices.

What are the pros and cons of aluminum PCB?

Every material has its strengths and weaknesses. But in the case of aluminium PCBs, the pros are far more impressive than the cons.

Advantages:

Excellent Thermal Management: Aluminium pulls heat away from hot components, preventing damage.

Lightweight Yet Strong: Compared to copper, aluminium offers solid durability at a lower weight.

Cost-Effective: It’s more affordable than copper but delivers reliable thermal conductivity.

Eco-Friendly: Aluminium is recyclable and non-toxic, helping meet sustainability goals.

Improved Dimensional Stability: The structure remains stable even under changing temperatures.

Disadvantages (Very Few):

Slightly less flexible than FR4 in design.

Electrical insulation must be carefully managed to avoid short circuits.

Still, for most applications, these drawbacks are easily handled by professional manufacturers.

What does aluminum core mean?

Aluminum core PCB refers to a circuit board with three main layers:

Copper Circuit Laye: This is where your electronic components sit.

Dielectric Layer: An insulating layer that transfers heat to the core while isolating electricity.

Aluminium Base Layer: A thick base of aluminium that provides strength and heat sinking.

This core turns a standard PCB into a high-performance solution, especially for high-current and high-heat devices.

Why choose an aluminum core PCB?

There are many reasons to choose aluminum core PCB instead of traditional PCB. Its core advantages go far beyond temperature control. Here’s why they shine:

Superior Heat Dissipation: Keep components safe even in the most demanding power applications.

Durable Construction: Withstands mechanical stress and harsh environments.

Compact Design: Allows for smaller, thinner devices without sacrificing reliability.

Better Reliability: Lowers the risk of overheating, which often causes circuit failure.

Improved Energy Efficiency: Less heat means less energy wasted, which is a win in power-sensitive applications.

Great for LED Applications: Aluminium PCBs have become the backbone of LED lights due to their excellent thermal properties.

If your end product needs to perform well under pressure, aluminium core PCBs are a rock-solid choice.

How is aluminium PCB made?

The aluminium PCB manufacturing process is both precise and efficient. Here is a brief process of the aluminum substrate PCB factory:

Raw Material Preparation – Aluminium base is selected, cleaned, and pre-treated for bonding.

Dielectric Layer Application – An insulating, thermally conductive layer is laminated onto the aluminium.

Copper Cladding – A copper sheet is bonded on top of the dielectric.

Image Transfer – Circuit patterns are printed and developed on the copper layer.

Etching – Unwanted copper is removed, leaving the circuit behind.

Solder Mask and Silkscreen – Protective coatings and labels are added.

Surface Finish – Finishing like ENIG, HASL, or OSP is applied to improve solderability.

Testing – Electrical and visual inspections are done to ensure perfection.

BEST Technology’s modern factory uses automated production lines and strict quality control to produce high-reliability circuit boards at competitive aluminum plate prices.

How does PCB stackup affect heat?

The layer structure of a PCB controls how well it dissipates heat and shields signals. For aluminium metal core PCBs, the stackup typically follows this pattern:

Copper layer on top for components
Thin dielectric for thermal transfer
Thick aluminium base for heat sinking

This simplified layout boosts thermal flow. By reducing the thermal resistance between heat-generating components and the aluminium base, the heat escapes more efficiently.

A good PCB stackup design ensures low heat buildup, better EMI performance, and long-term reliability.

What is the difference between aluminum PCB and FR4?

FR4 PCBs use fiberglass-reinforced epoxy as the core. They’re cheap, widely used, and fine for low-power electronics. But they trap heat. When used in high-power circuits, the temperature rise can damage components.

Aluminum PCBs, on the other hand, replace the FR4 core with a metal core. This major change improves:

Heat transfer
Mechanical strength
Lifespan
Power capacity

Also, FR4 lacks the ability to dissipate heat efficiently, while aluminium PCBs can handle up to 10× better thermal flow. That’s why they dominate in LED lighting, automotive modules, and industrial drives.

What’s the thermal conductivity of aluminium core PCB?

The thermal conductivity of an aluminium core PCB depends on the dielectric layer and aluminium grade, but it usually ranges between 1.0 W/mK to 3.0 W/mK. Some high-end materials can reach up to 5.0 W/mK.

By comparison, FR4’s thermal conductivity is just 0.25 W/mK. That makes aluminium core PCBs around 4 to 20 times more effective at transferring heat.

Conclusion:

Aluminium core PCBs offer powerful thermal management, high durability, and compact design, making them ideal for modern electronics like LED lighting, power supplies, and automotive systems. Compared to traditional FR4 boards, they handle heat far more efficiently, ensuring longer device life and better performance.

Need a reliable aluminium core PCB manufacturer? Contact us at sales@bestpcbs.com

Tags:Aluminium Core PCB, aluminium core pcb manufacturer, aluminium metal core pcb, aluminum core board, Metal Core PCB
Posted in FAQ, FR4 PCB, mcpcb, Metal Core PCB | No Comments »

Why Ues Purple Circuit Board? Its Advantages & Purpose

Thursday, July 17th, 2025

Purple circuit boards—also known as Purple PCBs—have become popular among makers, engineers, and even electronics brands that want to stand out. While the solder mask color doesn’t change how a PCB works, it does influence how it looks, feels, and even how it’s perceived.

In this blog, we’ll break down everything you need to know about Purple PCBs. You’ll learn where they shine, what benefits they offer, and when they’re worth the investment.

At Best Technology, we’ve been supporting product designers and OEMs with customized PCBs for years. From solder mask color to copper thickness and special surface finishes, we provide full manufacturing support. And yes—we proudly support purple solder mask PCBs.

Why Ues Purple Circuit Board? Its Advantages & Purpose

What is a Purple Circuit Board?

A purple circuit board is a printed circuit board that features a purple-colored solder mask. The solder mask is a thin protective layer applied over the copper traces of a PCB. Its job is to prevent oxidation, short circuits, and solder bridges during assembly.

While green is the most common color in PCB manufacturing, purple offers a unique visual twist. It’s not just a design choice—it’s a statement. Makers often associate purple PCBs with premium or small-batch electronics.

Some PCB manufacturers offer purple as a standard option. Others consider it a custom request. Either way, it doesn’t impact the electrical performance of the board. The difference is mostly visual and emotional.

Advantages of Purple PCB

Choosing a Purple PCB isn’t just about standing out—it can offer several practical and branding benefits too.

1. Unique Visual Identity

Purple PCBs are not commonly seen in mass-produced electronics. Using one helps your product stand out, especially if you’re building a niche device or showcasing your board.

2. Brand Recognition

Startups and makers often use purple solder masks as part of their brand identity. Think of it like choosing a unique color for your packaging—only this time, it’s part of the electronics.

3. Better Product Differentiation

If you’re producing multiple versions of the same board, using purple can help distinguish prototypes or special editions. You’ll never mix up versions during testing.

4. Enhanced Perceived Value

Because purple PCBs are less common, they give off a premium vibe. If your product has visible circuitry, purple adds to the appeal.

5. Maker Community Favorite

In the open-source and maker community, purple has almost become a symbol of small-batch craftsmanship. Platforms like OSH Park use purple as their signature color.

Purpose of Purple Circuit Board

The main purpose of a purple circuit board is to add visual distinction. In terms of function, it’s no different from any other PCB. But in terms of presentation, it stands out. Here’s where purple PCBs get used:

Showcase prototypes at trade shows or demos
Limited edition electronics with visible circuit boards
Kickstarter campaigns where aesthetics add value
Open-source hardware projects that are shared online
Personal builds or portfolio projects

In all these cases, the purple color makes your design feel custom, creative, and intentional.

Does the Color of a Circuit Board Matter?

Functionally, no. A circuit board’s color doesn’t affect its electrical performance.

The solder mask color has no effect on signal transmission, current flow, or board durability. Whether you pick green, red, or purple, the functionality remains the same.

However, color does matter in other ways:

Inspection Ease: Some colors, like green, offer better contrast for spotting solder bridges or defects.
Heat Visibility: Black and dark boards retain heat, which may affect thermal visibility during rework.
Aesthetic Value: If your PCB is visible to end users, color directly affects how it’s perceived.

So while purple won’t change how the board performs, it will change how it looks and how others interact with it.

What Are the Different Color Circuit Boards?

You can find PCBs in a variety of colors today. Here’s a look at the most common options and why you might choose them:

Color	Why Choose It
Green	Industry standard, great contrast, cost-effective
Red	Easy to inspect, stands out from green, mid-cost
Blue	Aesthetically pleasing, often used in dev boards
Black	Sleek design, popular in high-end gadgets
White	Reflects light, good for LED boards
Yellow	Bright and easy to spot
Purple	Unique, stylish, excellent for branding

Purple PCBs offer a perfect balance of visual uniqueness and readability, without being too flashy or difficult to inspect.

Which Color of Circuit Board is Better?

There’s no single “best” color—it depends on your project. But here’s how they generally compare:

Best for Inspection: Green, Red
Best for Consumer Products: Black, Blue
Best for Lighting Applications: White
Best for Branding and Style: Purple

If you care about cost, availability, and visual clarity, green is a solid default. If you care about product identity, purple is a strong contender. You can choose based on your end-use case, inspection needs, and visual goals.

When to Use Purple Circuit Board?

Consider using a Purple PCB if:

You want to create a branded visual identity for your product.
You’re making small batches where aesthetics matter.
Your PCB is visible through a product’s casing.
You need to visually differentiate between product versions.
You’re working on a maker or educational project.
You want to impress investors or early customers with a unique prototype.

If none of the above apply, and your board is hidden in an enclosure, you may not need purple. But if visibility, branding, or presentation are part of your plan, purple is a great choice.

Is Purple PCB More Expensive than Green Circuit Board?

Yes, purple PCBs usually cost more than green ones, but not by a large margin. The factors affect its cost are mainly:

Material Availability: Green solder masks are stocked in bulk; purple is often a specialty item.
Production Setup: Some fabricators treat purple as a custom order, which involves extra setup steps.
Smaller Batch Runs: Purple PCBs are typically made in smaller quantities, which increases cost per unit.

That said, if you’re ordering a low to medium volume, the cost difference is generally affordable—especially considering the visual value. At Best Technology, we offer purple solder mask as an option without charging unreasonably high premiums. Ask us for a quote, and we’ll walk you through the pricing.

Methods for Producing Purple Solder Masks

Creating a purple solder mask on a printed circuit board can be achieved through two main techniques, each suited to different design and production needs:

1. Pigment-Mixed Solder Mask

In this method, purple pigments are directly blended into the liquid solder mask resin before it is applied to the board. This is especially effective with LED-curable solder masks, which allow for greater pigment flexibility compared to traditional UV-curable systems.

To ensure a rich and opaque purple finish, the mask layer may need to be slightly thicker. This additional thickness helps accommodate the pigment load and improves visual uniformity across the board surface.

2. Base Mask with Purple Legend Ink

This technique involves applying a base solder mask color, typically white, to the PCB. Purple legend ink is then printed over designated areas that require solder protection.

This approach offers vibrant purple color without significantly increasing mask thickness. It also enables the use of multiple colors on a single board, which is useful for custom designs or highlighting key areas. However, it demands precise registration during the legend printing process to maintain alignment and consistency.

Purple PCB Manufacturer – Best Technology

At Best Technology, we are your reliable one-stop PCB manufacturer in China, ready to meet all your diverse circuit board needs—including custom Purple PCBs.

Our engineering, production, and quality teams bring years of experience across various industries. We understand that every sector has its own set of standards. Whether you’re in medical, automotive, or aerospace, we follow the most widely recognized industry practices to meet your exact requirements.

We manufacture all PCBs in compliance with IPC standards, including:

IPC-A-600 for PCB fabrication
IPC-A-610 for PCB assembly

By default, our products meet IPC Class 2 standards. If your application demands it, we also support Class 3 and Class 3A, which are common for high-reliability or mission-critical devices.

If you have any questions—whether it’s about pricing, MOQ, delivery times, certifications, quality standards, or engineering support—feel free to reach out at any time. Our team is here to help. We’re committed to becoming one of the best PCB manufacturers in China, focused on delivering the highest quality, competitive pricing, and dedicated service for every customer.

Purple PCB Manufacturer – Best Technology

FAQs

1. Is purple solder mask just for looks?

Yes. Purple is a cosmetic choice. It does not change how the PCB works.

2. Can I use purple on high-frequency or HDI boards?

Absolutely. Purple solder masks are compatible with all types of PCBs, including multilayer, HDI, and RF boards.

3. Is purple solder mask more prone to defects?

No. As long as the process is controlled properly, purple performs just like other colors.

4. How can I get a purple PCB made?

Just mention the purple solder mask when you request a quote from us. We’ll confirm details and start the process.

5. Does Best Technology offer other rare colors too?

Yes. Besides purple, we offer red, blue, yellow, black, white, and even custom Pantone shades.

Tags:Purple PCB, purple circuit board
Posted in best pcb, bestpcb, FAQ, FR4 PCB | No Comments »