UFO LED Aluminum PCB is quite important in modern LED lighting applications. In this blog, we will write some information about the definition, features of UFO LED aluminum PCB and when to use it, and where to get the full LED PCB manufacturing service.
Do you suffer from these headaches?
- Terrible quality issues, such as short circuits, PCB delamination, defective pads, and the like?
- Poor thermal dissipation due to the unreasonable thermal design?
- Long manufacturing circles and delayed delivery time?
- The difficulty between cost and quality?
Best Technology solves these complex problems efficiently via the following ways.
- Improving the PCB manufacturing process and material: We employ outstanding quality aluminum PCB material and optimize the design to boost thermal conductivity and dissipation. Best Technology provides high thermal conductivity PCB (1.0-3.0 W/m.K) to a larger market.
- Optimizing the manufacturing process and fast lead time: Best Technology makes use of a combination ways of fast prototyping and bulk quantity manufacturing to shorten the lead time circles.
- Improving the heat dissipation design: Since the LED lighting heat dissipation design is most important to the product life and performance. We employ the multi-layer heat dissipation structure, heat sinks, thermal conductivity material, and others, so as to improve thermal dissipation efficiency.
- Strengthening quality control and inspection: We reinforce our quality control in PCB manufacturing via X-ray, AOI, CT testing, and others to ensure the PCB performance stability.
Best Technology is an AS9100D certified manufacturer in China, providing UFO LED Aluminum PCB, robotic aluminum substrate PCB, and automotive aluminum substrate LED PCB to the most open market for over 19 years. We have the precious experience in dealing with an assortment of different projects for our customers. We run our own factory, directly control the manufacturing process from raw material procurement to SMT assembly. We are never stopping to adjust and enhance our delivery capability. If you have any doubts or any inquiries needed our support, pls feel free to let us know at any moment at sales@bestpcbs.com.
What is a UFO LED Aluminum PCB?
A UFO LED Aluminum PCB is a specially engineered aluminum-based printed circuit board tailored for circular LED lighting modules, often shaped like UFO lights. It is different from the PCB; it integrates the metal core. UFO LED aluminum PCB has extended the using life and ensures the LED has a high-quality performance by improving the heat dissipation efficiency of the LED chips and tackling the problem the overheating.
What are the features of the UFO LED Aluminum PCB?
The UFO LED Aluminum PCB stands out for its excellent thermal conductivity, strong build, and lightweight design. Its metal core helps quickly release heat, which prevents LEDs from overheating. The treated surface also makes soldering more reliable and lowers the risk of oxidation. As a result, customers can expect a longer-lasting product that needs less maintenance. This gives the UFO LED Aluminum PCB an advantage in solving common LED performance issues.
What are the functions of an aluminum PCB enclosure for an LED PCB aluminum lamp plate?
An aluminum PCB enclosure provides protection and thermal management for the LED PCB aluminum lamp plate. As a heat sink, it take the heat away from the PCB, and gives the mechanical stability during the set up process. Moreover, the enclosure has an edge in protecting the LED from dust, moisture, and vibration. That makes the LED system more stable and solid, which helps customers to avoid operational failures in high-load environments and maintenance issues.
Do LED drivers contain UFO LED Aluminum PCB?
LED drivers may not always include a UFO LED Aluminum PCB, but the integration of one can improve efficiency and longevity. Since PCB can better dissipate the heat and ensure the stable operation of the LED drivers even in high temperature. The customers get a smooth operation experience and get a more reliable lighting output. And the need to replace the LED drivers is reduced in the meantime.
How important is aluminum PCB design for UFO lights application?
Aluminum PCB design is critical for UFO light applications. The layout has an impact on the thermal dissipation management, components placement, and the whole efficiency. The good design PCB can lower the thermal resistance, reduce energy loss, and ensure uniform light distribution.
If you have any needs for aluminum PCB design or aluminium PCB board for led, pls contact our team anytime. Best Technology has a competitive edge in providing long-term, stable solutions for customers. Our engineers will optimize the design parameters and resolve the headaches of the uneven heat distribution and flickering.
When to use UFO LED Aluminum PCB?
UFO LED Aluminum PCBs are ideal for high-power, high-efficiency lighting applications. They are commonly used in industrial lighting, warehouses, gymnasiums, and street lamps. We know that customers have common issues in their projects, like the traditional PCB overheating or failing under continuous operation. It is good to know that the PCBs from Best Technology has the features of boosting the thermal dissipation and ensuring the consistent brightness and long product life.
Case about UFO LED Aluminum PCB
Several well-known lighting brands from the USA and Europe came to Best Technology with a challenge. One customer, in particular, was preparing to launch a new line of high-power UFO LED lights for industrial warehouses. They needed the lights to maintain over 90% brightness after running continuously for 50,000 hours and to perform reliably at temperatures above 60°C. We addressed these requirements by upgrading materials, optimizing the PCB layout, using precise manufacturing, and conducting thorough quality inspections. The client has since placed repeat orders for over 50,000 units of UFO LED Aluminum PCBs. Below are some of our aluminum PCB parameters for your reference.
| Item | Capabilities |
| Layer Count | 1 – 10 Layers |
| Max Board Dimension | 24*64″(610*1625mm) |
| Min Board Thickness | 0.6mm |
| Max Board Thickness | 4.0mm |
| Conductor Thickness | 0.5oz – 10oz |
| Min Line Width/Line Space | 4/4mil (0.10/0.10mm) |
| Min Hole Diameter | 10mil (0.25mm) |
| Min Punch Hole Dia | 0.12″ (3.0mm) |
| Min Hole Spacing | 16mil (0.4mm) |
| Min PAD Ring(Single) | 3mil (0.075mm) |
| PTH Wall Thickness | Normal: 0.59mil (15um); HDI: 0.48mil (12um) |
| Min Solder PAD Dia | 14mil (0.35mm) |
| Min Soldermask Bridge | 8mil (0.20mm) |
| Min BAG PAD Margin | 5mil (0.125mm) |
| PTH/NPTH Dia Tolerance | PTH: ±3 mil (0.075mm); NPTH: ±2mil (0.05mm) |
| Hole Position Deviation | ±3mil (0.075mm) |
| Outline Tolerance | CNC: ±6 mil (0.15mm); Die Punch: ±6 mil (0.1mm) |
| Max Aspect Ratio | 10:1 |
| Surface Treatment | ENIG, Flash Gold, Hard Gold Finger, Gold Plating(50mil), Gold finger, Selected Gold Plating, ENEPIG, ENIPIG, HAL, HASL(LF), OSP, Silver Immersion, Tin Immersion. |
Where to get EMS aluminium PCB board for LED manufacturing services?
Best Technology provides end-to-end EMS services for aluminium PCB boards for LED manufacturing.
- Rich Experience: Best Technology has over 19 years of experience in the metal core PCB and PCBA industry. We have completed various projects for our customers, and several customers have maintained a good relationship with us for over 10 years. They trust us since we have the full experience to solve their headaches well every time.
- Fast Delivery: We have a stable supply chain, cutting-edge equipment, and a professional management system. This helps a lot to shorten the lead time and meet our customers’ delivery time.
- Full Product Range: There is a full range of metal core PCBs for your selection. No matter you need UFO LED aluminum PCB, Sinkpad PCB for light-curing equipment, metal core PCB for household lighting, or metal core PCB for automobile LED lighting, we have a suitable solution to support you quickly.
- Whole Technical Support: Our team provides professional help and recommendations for you from the PCB design to the final box build, let you feel at ease to proceed with your projects.
- Qualified Factory Manufacturing: Our factory is fully compatible with ISO 9001, ISO 13485, IATF 16949, AS9100D, UL, REACH, and RoHS. Each aluminum PCB board is fully green, and you do not need to worry about environmental issues.
To sum up, UFO LED aluminum PCB plays an enormously important role in meeting the contemporary LED lighting needs for its good design flexibility, strong heat dissipation efficiency, and the excellent durability. Best Technology keeps the competitive edge in the highly competitive market through tackle the problems customers has met, such as thermal management, mechanical stability, and installation complexity. If you need reliable, high performance lighting solutions, pls feel free to write an email to us via sales@bestpcbs.com. We are pleased to provide fast delivery, and full EMS service, and premium quality aluminum core PCB to you.
Tags: UFO LED Aluminum PCB