What is DCB PCB?

DCB is abbreviation of Direct Bonding Copper. It is an electrical composites with high thermal conductivity and high dielectric strength. Which formed by the copper foil and the ceramic substrate suffering high temperature melting and diffusion process in an inert gas. In power electronics industry, the DCB promoted module package chip interconnect technology development and stimulate power electronics products towards on high power density, multi-set, high-performance low-cost.

The advantage of DCB PCB:

  • the copper foil and ceramic can be bonded directly, which have good thermal conductivity, usually thermal conductivity of aluminum -DBC is 24 ~ 28 W / (m K), AlN-DBC is 170 ~ 220 W / (m · K).
  • The stability of ceramic substrate makes DCB has a very excellent insulation properties under various conditions.
  • Coefficient of thermal expansion close to the silicon enables semiconductor chip which soldered on board to avoid the stress caused by temperature changes, therefore can greatly extend the life of semiconductor products.
  • Can process all types of graphics and lines like PCB, and strong current conducting capabilities make it easy to achieve board-on-chip interconnection function, the maximum carrying capacity will be up to 100 amps / millimeter.

The application of DCB

  • Energy-saving control of appliances.
  • Energy-saving control of industrial electrical.
  • The transportation of wind, solar and other new energy.
  • New type solar panels.

Parameters of DCB

Name Unit Test Conditions Parameters
Insulation resistance   ≥1
Insulation voltage VAC(.RMS) 1min ≥3000
Tensile strength kN/cm2   ≥5
Peel strength N/mm   ≥6
Thermal conductivity W/m.k Indoor 20℃ 24~28
Thermal expansion coefficient 1×10-6/℃ 50~200℃ ≤7.4
Adaptable of temperature range   -40~+200
Hydrogen embrittlement temperature   400

 

The flatness tolerance value of DCB

DCB diagonal Length L (mm) 200~250 150~200 110~150 80~110 60~80 40~60 20~40 <20
Tolerance value (mm) ≤1.0 ≤0.8 ≤0.6 ≤0.4 ≤0.2 ≤0.1 ≤0.05 ≤0.03

 

 

Parameters of ceramic substrate

 

Name Unit Test Conditions Parameters
Al2O3 content %   ≥96
Insulation voltage kV/mm   ≥12
Permittivity   25℃  1MHz ≥9.2
The dielectric loss tangent   25℃  1MHz ≤3×10-4
Thermal conductivity W/m.k Indoor 20℃ ≥22
Thermal expansion coefficient 1×10-6/℃ 20℃~500℃ ≤6.7
Density g/cm3   ≤3.7

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