


# What is DCB PCBï¼Ÿ

_Published: 2016-08-12_

DCB is abbreviation of Direct Bonding Copper. It is an electrical composites with high thermal conductivity and high dielectric strength. Which formed by the copper foil and the ceramic substrate suffering high temperature melting and diffusion process in an inert gas. In power electronics industry, the DCB promoted module package chip interconnect technology development and stimulate power electronics products towards on high power density, multi-set, high-performance low-cost.

The advantage of DCB PCB:

- the copper foil and ceramic can be bonded directly, which have good thermal conductivity, usually thermal conductivity of aluminum -DBC is 24 ~ 28 W / (m K), AlN-DBC is 170 ~ 220 W / (m Â· K).
- The stability of ceramic substrate makes DCB has a very excellent insulation properties under various conditions.
- Coefficient of thermal expansion close to the silicon enables semiconductor chip which soldered on board to avoid the stress caused by temperature changes, therefore can greatly extend the life of semiconductor products.
- Can process all types of graphics and lines like PCB, and strong current conducting capabilities make it easy to achieve board-on-chip interconnection function, the maximum carrying capacity will be up to 100 amps / millimeter.

The application of DCB

- Energy-saving control of appliances.
- Energy-saving control of industrial electrical.
- The transportation of wind, solar and other new energy.
- New type solar panels.

Parameters of DCB

Name
Unit
Test Conditions
Parameters

Insulation resistance
MÎ©
 
â‰¥1

Insulation voltage
VAC(.RMS)
1min
â‰¥3000

Tensile strength
kN/cm2
 
â‰¥5

Peel strength
N/mm
 
â‰¥6

Thermal conductivity
W/m.k
Indoor 20â„ƒ
24ï½ž28

Thermal expansion coefficient
1Ã—10-6/â„ƒ
50ï½ž200â„ƒ
â‰¤7.4

Adaptable of temperature range
â„ƒ
 
-40ï½ž+200

Hydrogen embrittlement temperature
â„ƒ
 
400

 

The flatness tolerance value of DCB

DCB diagonal Length L (mm)
200ï½ž250
150ï½ž200
110ï½ž150
80ï½ž110
60ï½ž80
40ï½ž60
20ï½ž40
ï¼œ20

Tolerance value (mm)
â‰¤1.0
â‰¤0.8
â‰¤0.6
â‰¤0.4
â‰¤0.2
â‰¤0.1
â‰¤0.05
â‰¤0.03

 

 

Parameters of ceramic substrate

 

Name
Unit
Test Conditions
Parameters

Al2O3 content
%
 
â‰¥96

Insulation voltage
kV/mm
 
â‰¥12

Permittivity
 
25â„ƒÂ  1MHz
â‰¥9.2

The dielectric loss tangent
 
25â„ƒÂ  1MHz
â‰¤3Ã—10-4

Thermal conductivity
W/m.k
Indoor 20â„ƒ
â‰¥22

Thermal expansion coefficient
1Ã—10-6/â„ƒ
20â„ƒï½ž500â„ƒ
â‰¤6.7

Density
g/cm3
 
â‰¤3.7
